首页 | 本学科首页   官方微博 | 高级检索  
相似文献
 共查询到18条相似文献,搜索用时 312 毫秒
1.
The objective of the present research is to investigate the relationship among tool wear, surface topography, and surface roughness when high-speed end milling Ti-6Al-4V alloy, and also to define an optimal flank wear criterion for the cutting tool to integrate tool life and the surface roughness requirements of the finish milling process. An annealed Ti-6Al-4V alloy was selected as the workpiece material, undergoing end milling with uncoated carbide inserts. The flank wear of the insert was observed and measured with the toolmaker's microscope. To examine machined surfaces, 3D surface topography was provided by the white light interferometer, and the arithmetical mean roughness (Ra) was calculated with the WYKO Vision32 software. The flank wear increases with cutting time, and the maximal flank wear is set as the flank wear criterion. As the cutting process progresses, tool wear is the predominant factor affecting the variation of surface roughness. According to the plots for the tool wear propagation and surface roughness variation, an optimal flank wear criterion can be defined which integrates the tool life and the surface roughness requirements for the finish milling process.  相似文献   

2.
Ti-6A1-4V super alloy is an important engi- neering material with good strength to weight ratio and a wide range of applications in a number of engineering fields because of its excellent physical and mechanical properties. This work determines optimum process parameters such as pulse on time, peak current, gap voltage and flushing pressure, which influence the micro-electro discharge machining (EDM) process during machining of Ti-6AI-4V using combined methods of response surface methodology (RSM) and fuzzy-technique for order pref- erence by similarity to ideal solution (TOPSIS). Central composite design (CCD) is used in the experimental investigation. A decision making model is developed to identify the optimum process parameters in the micro- EDM process, which influences several machining criteri- ons such as material removal rate (MRR), tool wear rate (TWR), overcut (OC) and taper. Triangular fuzzy numbers are used to determine the weighting factor for each process criterion. Further a fuzzy-TOPSIS method is used to select the most desirable factor level combinations. The proposed technique can be used to select optimal process parameters from various sets of combinations of process parameters in a micro-EDM process.  相似文献   

3.
A molecular dynamics simulation model is established based on the well-known Lennard-Jones 12-6 potential function to determine the surface tension of a Lennard-Jones liquid-vapor interface.The simulation is carried out with argon as the working fluid of a given molecular number at different temperature and different truncated radius.It is found that the surface tension of a Lennard-Jones fluid is likely to be bigger for a bigger truncated radius,and tends to be constant after the truncated radius increased to a certain value.It is also found that the surface tension becomes smaller as the temperature increases.  相似文献   

4.
Oil-soluble stannous naphthenate (SN) is synthesized by using naphthenatic acid and SnO. And its molecular structure is confirmed by IR and multielement oil analyzer (MOA). The tribological performances of the organotin as lubricant additive are evaluated with a four-ball friction and wear tester. These experiments indicate that the wear scar diameter (WSD) and friction coefficient are diminished while the load-carrying capability increased by comparison with that of base oil. The elemental composition of the boundary lubricating film is examined by means of Auger electron spectroscopy (AES). Synergistic effect is found in the load-carrying capability of the complex of SN and sulfured olefin. The analytical results of AES indicate that the good performance of stannous naphthenate is attributed to the formation of a boundary lubricating film containing Sn on the rubbed surface.  相似文献   

5.
In this study, a simple roller burnishing tool was made to operate burnishing processes on A356/5%SIC metal matrix composite fabricated by electromagnetic stir casting under different parameters. The effects of burnishing speed, burnishing force and number of burnishing passes on the surface roughness and tribological properties were measured. Scanning electron microscopy (SEM) graphs of the machined surface with PCD (insert-10) tool and roller burnished surface with tungsten carbide (WC) roller were taken into consider- ation to observe the surface finish of metal matrix composites. The mechanical properties (tensile strength, hardness, duc- tility) of A356/5%SIC metal matrix composites were studied for both unburnished samples and burnished samples. The results revealed that the roller burnished samples of A356/ 5%SIC led to the improvement in tensile strength, hardness and ductility. In order to find out the effects of roller bur- nishing process parameters on the surface roughness of A356/ 5%SIC metal matrix composite, response surface methodol- ogy (RSM) (Box-Behnken design) was used and a prediction model was developed relevant to average surface roughness using experimental data. In the range of process parameters, the result shows that roller burnishing speed increases, and surface roughness decreases, but on the other hand roller burnishing force and number of passes increase, and surface roughness increases. Optimum values of burnishing speed (1.5 m/s), burnishing force (50 N) and number of passes (2) during roller burnishing of A356/5%SIC metal matrix com- posite to minimize the surface roughness (predicted 1.232 μm) have been found out. There was only 5.03% error in the experimental and modeled results of surface roughness.  相似文献   

6.
Evaluation of the performance of surface treatments on concrete durability   总被引:1,自引:0,他引:1  
This paper reports on a laboratory-based study carried out to evaluate the effectiveness of surface treatments on the durability of concrete and suggests a number of different evaluation methodologies for assessing the performance of various surface treatments. Durability of untreated and treated concrete specimens was evaluated by measuring chloride diffusion, charge passing capacity, air permeability and water absorption. A total of six concrete surface treatments were selected to represent different generic types, including coating, penetrant and mixed-use treatments. Results show that the concrete specimens with a coating procedure have a better long-term performance and effectiveness than the specimens with the penetrant treatments. This work also indicates that the wetting and drying cycles test can be used to assess the weatherability of the surface treatments. The ASTM C 1202 and the Autoclam air permeability test can be used to evaluate the effectiveness of surface treatments quantitatively. Further work is needed, however, to assess the longevity of the various surface treatments.  相似文献   

7.
由植物油提取的合成润滑剂的流变特性和摩擦特性   总被引:3,自引:0,他引:3  
The double bonds in the vegetable oils can be conjungated and Diels-Alder react when they are heated in the existence of the catalyst. The percent of the double bond will decrease and the oxidative stability of the vegetable oils can be ameliorated. Dimmer acid can react with different carbon chain length of alcohols to form dimmer acid esters. A series of dimmer acid esters were synthesized and their rheological characteristics (viscosity, viscosity index, pour point) and tribological characteristics (the coefficient of friction at different load, the characteristic of extreine pressure ( PB ), the wear scare diameter ( D30min^196N ) were evaluated and analyzed. The results showed that the characteristics of Di-iso-octanol dimmer acid ester were the best among the synthesized dimmer esters. It' s a lubricant with good properties(the viscosity is 94.5 mm^2/s, the viscosity index is high up to 141 and the pour point is - 49℃ ). It is a kind of newly interesthing ester type lubricant. Its rheological and tribological characteristics are even better than those of the slap-up synthesized lubricant--pentaerythritol esters (C7-9 acidate). The FT-IR spectrophotometer was used to analyze the structure of the synthetic esters. Their IR spectra are the same as the typical IR spectrum of ester. The test indicated that Di-iso-octanol dimmer acid ester could be used as a kind of base lubricant with excellent quantity.  相似文献   

8.
A quasi-static wear model for helical gears is proposed based on finite element method and Archard’s formula to investigate the wear characteristics of tooth surface in real operation conditions. The numerical simulation reveals that the wear depth distributes unevenly along the tooth lead and varies along the tooth profile. The surface wear depth claims its minimal value at the pitch circle and reaches its maximal value near the tooth root of the pinion. The effects of misalignment on wear depth are further investigated to provide useful information for gear designers. The numerical simulation reveals that the vertical misalignment is more influential than the parallel misalignment on the gear wear depth. Therefore, to eliminate the negative effects of misalignment, the misalignment should be strictly controlled.  相似文献   

9.
Study on anaerobic treatment of wastewater containing hexavalent chromium   总被引:6,自引:0,他引:6  
A self-made anaerobic bio-filter bed which was inoculated with special sludge showed high efficiency in removing hexavalent chromium. When pump flow was 47 ml/min and CODCr of wastewater was about 140 mg/L, it took 4 h to decrease the Cr^6 concentrations from about 60 mg/L to under 0.5 mg/L, compared with 14 h without carbon source addition. Cr^6 concentrations ranged from 64.66 mg/L to 75.53 mg/L, the system efficiency was excellent. When Cr^6 concentration reached 95.47 rag/L, the treatment time was prolonged to 7.5 h. Compared with the contrast system, the system with trace metals showed clear superiority in that the Cr^6 removal rate increased by 21.26%. Some analyses also showed that hexavalent chromium could probably be bio-reduced to trivalent chromium, and that as a result, the chrome hydroxide sediment was formed on the surface of microorganisms.  相似文献   

10.
A single-phase lattice Boltzmann model with modified surface tension is developed in this paper to solve the problem of high-density-ratio free surface flow.The computational efficiency and accuracy are both enhanced.The restriction to the relaxation factor (which needs to be smaller than 1) is circumvented by the new surface tension algebra,due to its rational physical nature compared with the treatment of Xing,Buther and Yang in their paper (Comp.Mater.Sci.,2007,39(2):282-290).The proposed stable surface tension scheme is applied to simulate the free deformation of a square droplet with surface tension effect and the process of a droplet impinging on a liquid film.The numerical solution for free deformation of a droplet agrees well with thermodynamic principles,and also achieves high accuracy in comparison with Xing,et al.'s model.Three typical impinging modes are successfully obtained with the new scheme,and another particular mode found by Wang and Chen is also successfully simulated.The evolutions of liquid crown agree well with the power law related to time.  相似文献   

11.
1 Introduction Weight saving materials such as aluminum and its alloys are becoming increasingly important and have been attracting increasing attention over the past decade, specially in the automotive, aerospace and chemical industries, and electrical devices because of their high strength-to-weight ratio, high electrical and thermal conductivities, processability and recyclability and good resistance to degradation in some corrosive environments [1,2]. In the automotive industry, there is d…  相似文献   

12.
本文通过测量Co3Ti、 Ni3Al、 Fe3Al、 TiAl四种金属间化合物在氧气、氢气中在2×10-4/s形变速率下的拉伸性能,研究了 其在氢气中的室温环境脆性.研究结果表明,上述四利金属间化合物在H2中的脆化程度(用氢脆因子 IH2=[(δo2一δH2)/δo2]×100%表示)是不同的,其大小依次为Co3Ti>Ni3 Al>Fe3Al>TiAl.其脆化程度的差异用金属间化合物中 基体金属对氢气的催化裂解作用的强弱进行了很好的解释.  相似文献   

13.
在加速电压250 kV、束流密度80 A/cm2和150 A/cm2、脉宽40 ns的强流脉冲离子束辐照下,钛基合金叶片表层烧蚀效果显著.对辐照试样表面进行了卢瑟福背散射(RBS)和能量色散的特征X射线谱(XEDS)分析,结果发现辐照后试样表面成分发生改变,其中Mo元素在表面发生明显的富集现象.Al、Mo元素含量的变化可能导致钛合金相结构的改变,从而影响叶片的某些力学性能.  相似文献   

14.
采用电弧离子镀工艺,调节N2分压制备了系列(Ti,A1)N硬质涂层,研究了不同N2分压对涂层表面形貌、相结构、成分及力争性能的影响.结果表明,当氮气分压较低时,涂层金属相含量较高,涂层硬度和残余应力较低,膜/基结合力较高,涂层耐磨性较差;当氮气分压较高时,涂层氮化物相含量较高,涂层硬度和残余应力较高,膜/基结合力偏低,涂层耐磨性很强.  相似文献   

15.
This paper introduces the latest achievements of the South China University of Technology in basic research on selective laser melting (SLM), applications of SLM manufacturing equipment, and biomedical metallic materials manufactured by SLM. First, we describe the use of DiMetal-100 equipment to study the process parameters, microstructure, and mechanical properties of three kinds of metal medical materials manufactured by SLM, including 316L stainless steel, CoCrMo, and Ti6Al4V. Second, we describe the application of 316L stainless steel manufactured by SLM to personalized lingual orthodontic brackets and surgical guide plates, the application of CoCrMo manufactured by SLM to knee prostheses and dental crowns and bridges, and the research results of Ti6Al4V manufactured by SLM in the treatment of pelvic fracture bone plates and personalized cranial prostheses. Finally, we introduce the development directions and research plans for SLM technology at the South China University of Technology, including the manufacture of a new porous structure by SLM directly, the manufacture by SLM of various material products simultaneously, SLM + material-reducing hybrid manufacturing, improving the negative feedback systems of SLM equipment, and developing SLM manufacturing processes using ceramics and new metals.  相似文献   

16.
在钛基合金Ti-6AI-4V上分别注入3×10~(17)、6×10~(17)、9×10~(17)和2×10~(18)N~+/cm~2四种剂量的氮离了后,进行显微硬度的测定及通过划痕试验测定其耐磨性,结果表明:经离子注入后的钛合金,其显微硬度及耐磨性均有不同程度的提高,但其提高的程度与注入剂量的大小有关,其中,以6×10~(17)和9×10~(17)N~+/cm~2为佳,表明在离子注入技术用于材料改性时,注入剂量与材料表面性能的提高有着密不可分的关系。  相似文献   

17.
Oil-soluble stannous naphthenate (SN) is synthesized by using naphthenatic acid and SnO.And its molecular structure is confirmed by IR and multielement oil analyzer (MOA).The tribological performances of the organotin as lubricant additive are evaluated with a four-ball friction and wear tester.These experiments indicate that the wear scar diameter (WSD) and friction coefficient are diminished while the load-carrying capability increased by comparison with that of base oil.The elemental composition of the boundary lubricating film is examined by means of Auger electron spectroscopy (AES).Synergistic effect is found in the load-carrying capability of the complex of SN and sulfured olefin.The analytical results of AES indicate that the good performance of stannous naphthenate is attributed to the formation of a boundary lubricating film containing Sn on the rubbed surface.  相似文献   

18.
结合溶胶-凝胶法和化学镀方法,于镁合金基材表面成功制备了均匀的复合Ni-P-SiO_2/TiO_2/Al_2O_3镀层,采用扫描电镜(SEM)、光学显微镜(OM)、摩擦磨损试验及电化学方法,对比研究了Mg基材、基础Ni-P镀层与3种复合镀层的显微组织结构、耐磨性及耐腐蚀性。结果表明,加入3种溶胶所制备的复合镀层较Mg基材大幅度提高耐磨性和耐腐蚀性;3种复合镀层较Ni-P镀层具有更加均匀、致密的显微形貌,减少了直接加入纳米粉末的团聚,同时耐磨和耐蚀性改善。其中Ni-P-SiO_2复合镀层具有较高的显微硬度(HV513)和最低的摩擦系数(0.34),最高的腐蚀电位(-1.18V)及较小的腐蚀电流密度(9.5×10~(-3)mA·cm~(-2))。综合制备最佳工艺,并考虑节能减排因素,Ni-P-SiO_2复合镀层可作为性能优良的Mg合金耐磨、耐腐蚀镀层使用,于实际工业生产大有裨益。  相似文献   

设为首页 | 免责声明 | 关于勤云 | 加入收藏

Copyright©北京勤云科技发展有限公司  京ICP备09084417号