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1.
刘雪华林伟明商川杨斯盛 《福建工程学院学报》2020,(3):241-245
结合溶胶-凝胶法和化学镀方法,于镁合金基材表面成功制备了均匀的复合Ni-P-SiO_2/TiO_2/Al_2O_3镀层,采用扫描电镜(SEM)、光学显微镜(OM)、摩擦磨损试验及电化学方法,对比研究了Mg基材、基础Ni-P镀层与3种复合镀层的显微组织结构、耐磨性及耐腐蚀性。结果表明,加入3种溶胶所制备的复合镀层较Mg基材大幅度提高耐磨性和耐腐蚀性;3种复合镀层较Ni-P镀层具有更加均匀、致密的显微形貌,减少了直接加入纳米粉末的团聚,同时耐磨和耐蚀性改善。其中Ni-P-SiO_2复合镀层具有较高的显微硬度(HV513)和最低的摩擦系数(0.34),最高的腐蚀电位(-1.18V)及较小的腐蚀电流密度(9.5×10~(-3)mA·cm~(-2))。综合制备最佳工艺,并考虑节能减排因素,Ni-P-SiO_2复合镀层可作为性能优良的Mg合金耐磨、耐腐蚀镀层使用,于实际工业生产大有裨益。 相似文献
2.
采用HL-5000型横流CO2激光加工机在TC4钛合金表面激光熔覆TiC+Ti和TiC+Ti+F102复合涂层。通过SEM、EDAX、XRD、HXD-1000TMC型显微硬度计,HT-600型高温摩擦磨损试验机,分析了熔覆层的显微组织、成分、物相,测试了激光熔覆层的显微硬度和滑动摩擦磨损性能。结果表明,激光熔覆制备的TiC复合涂层与基体呈冶金结合,在TiC+Ti激光熔覆层中,熔覆层的组织是在Ti基体上分布着TiC树枝晶;在TiC+Ti+F102激光熔覆层中,TiC颗粒发生了部分溶解,熔覆层的组织是在Ti基和γ-Ni基的基体上分布着细小的TiC颗粒和TiC树枝晶。TiC+Ti激光熔覆层的硬度约为700 HV0.1,TiC+Ti+F102激光熔覆层的硬度约为800 HV0.1,两种复合涂层耐磨性均比TC4钛合金显著提高。 相似文献
3.
用高能球磨制备等原子比铁(Fe)钴(Co)镍(Ni)铁镍钴复合粉体,用激光熔覆方法制备复合粉铁镍钴体合金涂层。用OM、HV、XRD、SEM、EDS、SVET等对复合粉体及熔覆合金层进行了组织表征及性能测试。结果表明,复合粉体经3 h高能球磨后均匀细化,平均尺寸从35μm到15μm左右,镍晶格有一定畸变,有新相Co3Fe7产生;用优化后的激光熔覆工艺激光功率2000 W,激光扫描速度10 mm/s,保护Ar气流速度12 L/min制备中熵熔覆合金FeCoNi涂层;XRD、SEM、EDS表明熔覆层合金是单一的面心立方(FCC)相,Fe,Co,Ni成分均匀分布,没有金属间化合物产生;熔覆层的HV约是243,在0.5 mol/L氯化钠溶液中熔覆层的SVET表明耐腐蚀性能好。 相似文献
4.
以自制硅酸钙（CaSiO3）和羟基磷灰石（HAP）超细粉体为原料,按照不同的比例混合、成型、煅烧制得CaSiO3-HAP复合生物陶瓷。采用X-射线衍射仪（XRD）和扫描电镜（SEM）对粉体及陶瓷样品进行物相成分和显微结构分析,并对复合生物陶瓷的收缩率、抗弯强度、断裂韧性和硬度等性能进行测定。研究结果表明：在HAP中添加一定量的CaSiO3,可以减小HAP陶瓷的收缩,并能提高其力学性能,CaSiO3含量为30wt％的CaSiO3-HAP复合生物陶瓷综合性能最佳,其抗弯强度和断裂韧性分别达到156．7MPa和2．32MPa·m^1/2,维氏硬度值达到6．5GPa,比纯HAP陶瓷的性能均有了较大的提高。 相似文献
5.
赵升升 《深圳职业技术学院学报》2012,(3):51-54
采用电弧离子镀工艺,调节N2分压制备了系列（Ti,A1）N硬质涂层,研究了不同N2分压对涂层表面形貌、相结构、成分及力争性能的影响．结果表明,当氮气分压较低时,涂层金属相含量较高,涂层硬度和残余应力较低,膜／基结合力较高,涂层耐磨性较差;当氮气分压较高时,涂层氮化物相含量较高,涂层硬度和残余应力较高,膜／基结合力偏低,涂层耐磨性很强． 相似文献
6.
利用电弧喷涂设备在低碳钢试件表面制备了0Cr18Ni9涂层,并在金相显微镜下观察涂层的显微组织结构,同时用拉伸试验机对不同厚度涂层的结合强度进行了测试。实验结果表明：涂层的成形良好,组织比较均匀;厚度对涂层与试件的结合强度有显著的影响,为保证涂层的使用性能,涂层厚度应不大于0.6mm。 相似文献
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8.
本文研究了在稳定剂存在的条件下,在钢铁表面制备了Cu-Sn-P多元合金化学镀层,讨论了镀液成分和沉积条件等对镀层性质的影响.采用了硬脂酸、月桂酸和苯并三氮唑对Cu-Sn-P镀层表面进行再处理,从而形成致密保护膜,得到Cu-Sn-P/stearic acid(lauric acid,BTA)镀层,并研究了其性能. 相似文献
9.
HUANG Shui-gen 《上海大学学报(英文版)》2005,9(4):358-360
Ceria-yttria co-doped zirconia-based multi-compo-nents ceramics,with superfine alumina dispersed inthe matrix,possess excellent fracture toughness,strength and thermal stability.However,the mechani-cal properties and microstructure are strongly depen-dent on the composition and the fabrication proce-dure,especially the composition of zirconia containingmulti-component ceramics.Therefore,precise phasediagrams of zirconia-based multi-components systemscan be considered as the“map”for the devel… 相似文献
10.
The failure mode and adhesion of thermal barrier coating (TBC) 8YSZ (ZrO2+8% (w/w) Y2O3) deposited on NiCoCrAlTaY bond coat by atmospheric plasma spraying were investigated. A grooved modified three-point bending specimen that can generate a single interface crack to facilitate the control of crack growth was adopted for testing, which was conducted at the ambient temperature of 100 °C. The morphology and composition of fractured surfaces were examined by means of a scanning electron microscopy (SEM) and an energy disperse spectroscopy (EDS). Images and spectrum show that cracks are initiated and propagated exclusively within YSZ layer adjacent to top/bond coat interface. The load-displacement curves obtained exhibit similar shapes that indicate two distinct stages in crack initiation and stable crack growth. Finite element analyses were performed to extract the adhesion strength of the TBCs. The delamination toughness of the plasma-sprayed 8YSZ coatings at 100 °C, in terms of critical strain energy release rate Gc, can be reliably obtained from an analytical solution. 相似文献
11.
高硬度等离子弧粉末堆焊层的纤维纵向强化 总被引：1，自引：0，他引：1
研究一种用于高硬度等离子弧堆焊层纵向强化的纤维强化法 .通过对纤维增强等离子弧堆焊层的制备工艺及纤维加入量对堆焊层纵向断裂韧性的影响研究 ,发现选择具有高熔点和高强度的 W-Mo合金纤维作为堆焊层的增强纤维不仅具有较好的工艺可操作性 ,而且具有明显的增强作用 .在成分 (质量分数 )为 F e-2 0 % B4C复合粉末等离子弧堆焊层中加入体积分数为 4.8%的 W-Mo合金纤维 ,即可使堆焊层的纵向断裂韧性提高 3 3 .5 % . 相似文献
12.
LIAO Bang-liang MA Jian-guang ZHU Wei-hu ZHU Hong-mei YANG Kai LIU Yan-hong Li Huai-lin WANG Xiao-jing WANG Xin-lin 《重庆大学学报(英文版)》2018,17(1):17-26
To improve the oxidation resistance and corrosion resistance of Zr-4 alloy, titanium nitride(TiN) coatings were prepared on the Zr-4 alloy with a TiN ceramic target with different ratios of N_2. Microstructure and high-temperature properties of the TiN coated samples were studied by scanning electron microscopy(SEM), energy dispersive spectrometer(EDS), X-ray diffraction meter(XRD), X-ray photoelectron spectroscopy(XPS), heat treatment furnace and autoclaves, respectively. The x value of the TiN coatings(TiN_x) ranges from 0.96 to 1.33. After the introduction of N_2, TiN coating exhibits a weak(200) plane and a preferred(111) orientation. The coating prepared with an N_2 flow ratio of 15% shows an optimal oxidation resistance in the atmospheric environment at 800 °C. In either 1 200 °C steam environment for one hour, or deionized water at 360 °C and a pressure of 18.6 Mpa for 16 d, the opitimized TiN coated samples have no delamination or spallation; and the gains in the masses of samples are much smaller than Zr-4 alloy. These results demonstrate the effectiveness of the optimized TiN coating as the protective coating on the Zr-4 alloy under extreme conditons. 相似文献
13.
High-Temperature Corrosion of Protective Coatings for Boiler Tubes in Thermal Power Plants 总被引：4，自引：0，他引：4
High-temperature corrosion is a serious problem for the water-wall tubes of boilers used in thermal power plants. Oxidation, sulfidation and molten salt corrosion are main corrosion ways.Thereinto, the most severe corrosion occurs in molten salt corrosion environment. Materials rich in oxides formers, such as chromium and aluminum, are needed to resist corrosion in high-temperature and corrosive environment, but processability of such bulk alloys is very limited. High velocity electric arc spraying (HVAS) technology is adopted to produce coatings with high corrosion resistance. By comparison, NiCr (Ni-45Cr-4Ti) is recommended as a promising alloy coating for the water-wall tubes, which can even resist molten salt corrosion attack. In the study of corrosion mechanism, the modern material analysis methods, such as scanning electron microscopy ( SEM ), X-ray diffractometry (XRD) and energy dispersive spectrometry (EDS), are used. It is found that the corrosion resistances of NiCr and FeCrAl coatings are much better than that of 20g steel, that the NiCr coatings have the best anti-corrosion properties, and that the NiCr coatings have slightly lower pores than FeCrAI coatings. It is testified that corrosion resistance of coatings is mainly determined by chromium content, and the microstructure of a coating is as important as the chemical composition of the material. In addition, the fracture mechanisms of coatings in the cycle of heating and cooling are put forward. The difference of the thermal physical properties between coatings and base metals results in the thermal stress inside the coatings. Consequently, the coatings spall from the base metal. 相似文献
14.
为了进一步研究化学镀镍磷复合镀层的性能,在研究了镍磷化学复合镀新配方的基础上,在A3钢片表面分别制备了纳米和微米复合材料镀层N i-P-MgO(CuO).用称重法测定厚度;通过10%NaC l溶液测定其耐腐蚀性;GB5935 86标准贴滤纸法测镀层的孔隙率;MH-3硬度仪测定其硬度.结果表明:在最佳施镀条件下,可得到耐磨性、硬度强于A3钢片、N i-P镀层和N i-P-MgO(CuO)纳米复合镀层的微米复合化学镀层,和光亮致密耐腐蚀性强于A3钢片、和N i-P-MgO(CuO)微米复合镀层,与N i-P镀层相当的N i-P-MgO(CuO)纳米复合镀层. 相似文献
15.
采用激光填丝焊对Al-Li-Er铝合金进行焊接处理,研究激光功率、焊接速度和送丝速度对焊接接头显微组织与力学性能的影响。结果表明,当送丝速度为3 m/min和4 m/min时,Al-Li-Er合金焊接接头的焊缝面积都会随着激光功率和焊接速度的增大而逐渐减小;在相同激光功率和焊接速度时,送丝速度的增加会增大焊缝面积,且随着送丝速度的增加,激光焊接接头的上余高系数和下余高系数都呈现逐渐增加的趋势。Al-Li-Er合金适宜的激光焊接工艺参数为激光功率3 kW、焊接速度3 m/min、送丝速度2~3 m/min,此时焊接接头的室温拉伸性能与母材较为接近。 相似文献
16.
通过超音速火焰喷涂工艺在Cr12模具钢表面上喷涂制备了WC-x Co-3Cr(x=8,10,12,14)涂层,并采用金相显微镜、扫描电镜、显微硬度仪和摩擦磨损试验机表征分析涂层的微观结构、显微硬度、耐磨损性能和耐腐蚀性,考察了不同Co含量对涂层组织和性能的影响。结果表明,Cr12模具钢超音速火焰喷涂后表面的耐磨损性能比喷涂前的基体耐磨损性能有较大的提高;表面硬度在不同程度上都得到提高,界面结合良好,其中WC-10Co-3Cr涂层的组织致密性最好、显微硬度最高、耐磨损及耐腐蚀性能最好。 相似文献
17.
铱钴涂层钛阳极的组织结构与析氧性能 总被引：1，自引：1，他引：1
通过热分解法在制备了不同摩尔配比的IrCo氧化物涂层,并通过XRD分析了涂层的组织结构,通过循环伏安,析氧电位及强化寿命测试研究了 Ti 基 IrCo 涂层的电催化活性.结果表明,Co组元的添加可以明显细化活性组元 IrO2 的晶粒,有效降低涂层的析氧电位,当 w(Co)=30%铱钴涂层比纯铱涂层的强化寿命提高了40%. 相似文献
18.
Zhiwei SU Mingxing LI Ling ZHANG Chaoyang WANG Leiqing ZHANG Jingqiu XU Baiping FU 《Journal of Zhejiang University. Science. B》2021,22(3):214-222
Objective:To coat a zirconia surface with silica-zirconia using a dip-coating technique and evaluate its effect on resin-zirconia shear bond strength(SBS).Methods:A silica-zirconia suspension was prepared and used to coat a zirconia surface using a dip-coating technique.One hundred and eighty-nine zirconia disks were divided into three groups according to their different surface treatments(polishing,sandblasting,and silica-zirconia coating).Scanning electron microscopy(SEM),energy dispersive X-ray(EDX),and X-ray diffraction(XRD)were used to analyze the differently treated zirconia surfaces.Different primer treatments(Monobond N,Z-PRIME Plus,and no primer)were also applied to the zirconia surfaces.Subsequently,180 composite resin cylinders(Filtek Z350)were cemented onto the zirconia disks with resin cement(RelyX Ultimate).The SBS was measured after water storage for 24 h or 6 months.The data were analyzed by two-way analysis of variance(ANOVA).Results:SEM and EDX showed that the silica-zirconia coating produced a porous layer with additional Si,and XRD showed that only tetragonal zirconia was on the silica-zirconia-coating surface.Compared with the control group,the resin-zirconia SBSs of the,andblasting group and silica-zirconia-coating group were significantly increased(P<0.05).The silica-zirconia coating followed by the application of Monobond N produced the highest SBS(P<0.05).Water aging significantly reduced the resin-zirconia SBS(P<0.05).Conclusions:Dip-coating with silica-zirconia might be a feasible way to improve resin-zirconia bonding. 相似文献
19.
The preparation of calcium phosphate (CP) coating on alumina ceramics using electric pulse stimulating method has been investigated. The cup-shaped alumina ceramics were soaked in a simulated body fluid ( SBF), and a square pulse potential with frequency of 1 Hz and voltage of 110 V was applied between the inner and outer surfaces of the alumina cup. Surface morphology of CP coatings during different deposition periods was observed by a Philips XL-30 scanning electron microscope (SEM). Compositional analysis was examined by EDAX. The mechanism of nucleation and growth of CP coating was discussed. SEM result indicates that the coating comprises of a large number of tiny needle-like grains and has a porous microstructure. There is a strong bond between the deposited layer and Al2O3 substrate, which may be due to the gentle growth of the biomimetic method. The EDAX analysis indicates that main composition of the coating is calcium and phosphor. The formation of CP coating may be contributed to the stimulation of electric pulse and the high ions concentration which is 1.5 times of the concentration of SBF solution ( 1.5SBF solution). Such surface functionalization method by electric pulse potential can be used to prepare CP coating on various electric-insulating bioinert materials for improving their bioactive character. 相似文献
20.
Studies on the sintering, microstructure, mechanical properties and low temperature degradation behavior of yttria stabilized-tetragonal zirconia polycrystal （3Y-TZP） were carried out. The results show that the addition of Al2O3 and MgO improve the sintering at low temperatures, and cause exaggerated grain growth and the transformation of tetragonaI-ZrO2 to monoclinic-ZrO2 with corresponding changes in the mechanical properties. The addition of the yttria-free monoclinic zirconia particles change the overall yttria distribution and induce an active transformation toughening mechanism. Furthermore, the dispersed yttria-free ZrO2 can inhibit the tetragonal zirconia transformation, which is beneficial to the improvement of the low temperature degradation behavior of 3Y- TZP ceramics. 相似文献