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1.
选择含氮节镍型QN2109Mo奥氏体不锈钢作为研究对象,采用XRD、TEM、SEM、EDS、摩擦磨损试验机和电化学工作站等检测手段,研究QN2109Mo不锈钢的组织结构、摩擦磨损性能以及耐腐蚀性能,并与316L不锈钢进行对比。实验结果表明:N原子主要以间隙固溶形式存在于QN2109Mo不锈钢中,对QN2109Mo不锈钢组织起到了细化作用,提高了QN2109Mo 不锈钢的硬度。在干摩擦状态下,QN2109Mo不锈钢的耐磨损性能优于316L不锈钢,其磨损机理为氧化磨损和磨粒磨损共同作用。在w(NaCl)为3.5%的溶液中,QN2109Mo不锈钢表现出比316L不锈钢更低的自腐蚀电流密度和更高的点蚀电位,具有更优异的耐NaCl 溶液腐蚀性能。  相似文献   

2.
基于大型铁磁材料的磁致伸缩特性是电力设备发生电磁振动的主要因素,提出了一种适用于普通实验室环境的硅钢片磁致伸缩测量系统,设计了能产生外加磁场的螺线管用来激励硅钢片发生形变,运用陶瓷发热片和温度传感器对硅钢片温度进行调节和控制。基于高精度应变电阻片实现对硅钢片形变的测定,通过理论仿真和实验研究,该装置能准确测量饱和状态和不同温度下的磁致伸缩率。为电磁测量实验及电磁振动分析提供了可靠依据。  相似文献   

3.
双相不锈钢容器焊接的主要问题不在焊缝,而在热影响区.因为在焊接热循环作用下,热影响区处于快冷非平衡态,冷却后总是保留更多的铁素体,从而增大了腐蚀倾向和氢致裂纹(脆化)的敏感性.本文分析了双相不锈钢容器的焊接特点和焊接时常出现的问题,提出了焊接双相不锈钢容器的方法及工艺.  相似文献   

4.
A study of the behaviour of constructional cold-formed stainless steel beams at elevated temperatures was conducted in this paper. An accurate finite element model (FEM) for stainless steel beams was developed using the finite element program ABAQUS. Stainless steel beams having different cross-sections were simulated in this study. The nonlinear FEM was verified against the experimental results. Generally, the developed FEM could accurately simulate the stainless steel beams. Based on the high temperature stainless steel material test results, a parametric study was carried out on stainless steel beams at elevated temperatures using the verified FEM. Both high strength stainless steel EN 1.4462 and normal strength stainless steel EN 1.4301 were considered. A total of 42 stainless steel beams were simulated in the parametric study. The effect of temperatures on the behaviour of stainless steel beams was investigated. In addition, a limiting temperature for stainless steel beams was also proposed.  相似文献   

5.
用真空离子镀技术在L316医用不锈钢表面镀上一层氨化钛薄膜,制成氮化钛-不锈钢复合体,并以纯钛及医用L316不锈钢作对照,植入60只小白鼠的胫骨内.经扫描电镜等观察结果表明:氮化钛-不锈钢复合体及纯钛材料与骨之间都形成骨整合及纤维整合界面,但是,氮化钛-不锈钢复合体比纯钛材料骨性结合界面形成早,成骨活跃  相似文献   

6.
阐述了不锈钢的加工特点,并从化学和物理的角度对其难切削加工的特性进行了分析,对切削不锈钢所使用的刀具材料、刀具几何参数的确定进行了说明,对切削用量的选择进行了具体的描述,并对切削液的使用提出了建设性的看法。  相似文献   

7.
针对内、外焊缝余高过大导致焊缝处应力集中,抵抗动载荷能力下降等影响焊管力学性能的问题,在充分分析焊缝滚压冷轧处理工作流程的基础上,以西门子S7—200PLC为系统核心,EasyView触摸屏为人机界面,提出能够自行调节滚压行程、滚压速度、回程速度、加减速和比例阀控制死区等设置的一整套电气控制方案,完成对小口径不锈钢焊管的内、外焊缝的滚压冷轧处理,解决了以往设备需要依赖进口或调试困难、故障率高、维修难的问题,提高了产品成材率和品质,满足了生产大型电站、锅炉换热器用小口径不锈钢焊接管的生产工艺要求。  相似文献   

8.
本实验研究了以不锈钢片单独做阳极和以活性碳纤维毡片(+不锈钢)的复合阳极对TNT废水电解效果的影响,并对电解机理进行了初步的探讨。原废水的TNT浓度为70—90mg/L,COD约为290—340mg/L,PH为7.5—9。实验数据显示,当槽电压为10V,PH值为3,外加电解质Na2SO4lg/L,极板间距为4era,电流密度为15mA/em。,搅拌转速为260r/min,电解2h时,以活性碳纤维+不锈钢复合材料为阳极处理原废水,对TNT和COD的降解率分别为66.6%和55.5%,然而单独以不锈钢材料为阳极情况下,对TNT和COD的降解率仅为43.5%和24.7%。结果表明以活性碳纤维+不锈钢复合材料为阳极对TNT废水中的有机物的电解效果显著,对实际工程废水处理有一定的指导意义。  相似文献   

9.
奥氏体不锈钢构件的腐蚀机理与焊接方法   总被引:1,自引:0,他引:1  
基于奥氏体不锈钢材料越来越多的应用于不同的工业企业生产当中,为减少和避免加工过程中对材料原有优良性质改变,通过长期对其在船舶工业中的应用特点和工艺方法的实践研究,针对奥氏体不锈钢构件的抗腐蚀特性进行理论分析,揭示其工作在腐蚀环境中的抗腐蚀机理,并以焊接加工为例,指出不恰当的生产方法对奥氏体不锈钢的抗蚀特性的影响,提出了合理的工艺手段和改进措施。  相似文献   

10.
随着现代工业的发展,新材料、难加工材料的出现,一种不依靠机械能、切制力进行加工的特种加工技术得到了广泛应用和发展,使得这一技术在机械制造业中成为广大工程技术人员普遍关注的课题.本文就是在研究用于抗盐酸泵转子的难加工材料00Ni65Mo28(俗称:HASPELLOY BN-12M)生产加工的基础上,采用了电解加工方法和计算机控制与补偿技术,成功地进行了不锈钢材料转子空间曲面型线的加工,并在文中概述了这项技术的主要内容及实现途径.  相似文献   

11.
特种化学品船建造质量中有许多难点和瓶颈,其中奥氏体不锈钢焊接及质量控制是特种化学品船建造及提高产品质量的关键问题,文章分析了特种化学品船不锈钢管焊接中出现的问题,阐述了研究内容、施工关键技术、技术突破点,提出了解决这些问题的工艺措施和关键技术。  相似文献   

12.
A parallel dynamic passive valveless micropump was designed, which consists of three layers-valve, diaphragm and electromagnetic coil. The valve was wetly etched in a silicon wafer, the diaphragm was a PDMS (polydimethyl siloxane) film spun on a silicon wafer with embedded permanent magnet posts, and the coil was electroplated on a silicon substrate. Under the actuation of the magnetic field generated by coils, the flexible diaphragm could be displaced upwards and downwards. After analyzing magnetic and mechanical characteristic of the flexible membrane and direction-dependence of the nozzle, a micropump was designed. And the relative length (L/d) of the micropump nozzle was taken 4. A 7 × 7 array of permanent magnetic posts was embedded in the PDMS film. Two diaphragms worked in an anti-step mode, which could relieve the liquid shock and increase the discharge of the micropump. The ANSYS and Matlab were adopted to analyze the actuation effect of the coil and the flow characteristic of the micropump. Results show that when actuated under a 0.3 A, 100 Hz current, the displacement of the diaphragm is more than 30 μm, and the discharge of the micropump is about 6 μL/s.  相似文献   

13.
不锈钢复合钢板是一种由基层和复层组成的双层金属钢板,在石油化工装置中使用十分广泛。针对不锈钢复合钢板的焊接性特点,从坡口的选择、焊接方法、焊接材料、错变量的控制、焊后热处理和无损检测等工艺因素入手,阐述和提出了适合不锈钢复合钢板在石油化工设备制造生产中的焊接工艺措施。实践证明,这些工艺方法与措施在实际生产中可借鉴使用,并具有良好的针对性和实用效果。  相似文献   

14.
不锈钢光纤束管的焊接质量影响光缆的使用性能,利用涡流擦伤法检测不锈钢光纤束管焊接质量,可以有效的检测、监控不锈钢光纤束管;介绍了涡流法在线检测不锈钢光纤束管时几个重要参数的确定以及确定这些参数所采用的一般方法。  相似文献   

15.
本文分别通过探讨真空环境下热处理温度和热处理时间对316L不锈钢镀银板性能的影响,从而确定316L不锈钢镀银板的最佳真空热处理工艺。  相似文献   

16.
This paper is focused on the structural behavior of the single shear bolted connections with thin-walled ferritic stainless steel.The purpose of this study is to investigate the ultimate behaviors,such as ultimate strength and fracture mode of the single shear bolted connections of thin-walled ferritic stainless steel(low cost steel) rather than austenitic stainless steel(high cost steel).Bolt arrangement and end distance parallel to the direction of applied load are considered as main variables of the test specimens for bolted connections.Specimens have a constant dimension of edge distance perpendicular to the loading direction,bolt diameter,pitch,and gauge.A monotonic tensile test for specimens has been carried out and some bolted connections with long end distance showed curling(out of plane deformation) occurrence which led to strength reduction.The ultimate behaviors such as fracture mode,ultimate strength are compared with those predicted by current design codes.Further,conditions of curling occurrence and the strength reduction due to curling are investigated and modified strength equations are suggested considering the curling effect.  相似文献   

17.
The market of stainless electric steel kettles is growing significantly, but the main mechanism for polishing kettles via traditional handwork operations limits the growth of electric kettle manufacturing. Based on the successful multi-tool automatic polishing system for electric stainless steel kettles, regression analysis and orthogonal tests were employed to construct a polishing process model, with a purpose to improve the automatic polishing technology for electric stainless steel kettles. The model reveals the relationship between the surface roughness and processing parameters including gringding depth, abrasive tangent speed, workpiece rotating speed and axial feeding speed. Simulation and experimental results are in agreement,which shows that this modeling method is feasible in practice, and it can also be used as a guidance for planning automatic polishing process of electric stainless-steel kettles.  相似文献   

18.
设计了一种工作在0~8 GHz频段的热驱动式RF MEMS开关.开关利用热驱动方式实现横向金属直接接触,因此具有较好的射频性能.开关的结构层由厚的电镀镍和氮化硅组成,由于氮化硅的绝缘作用,实现了射频信号与驱动信号的隔离,有助于进一步提高射频性能.分析了在较小变形量的情况下,突起角度与顶点位移量的关系.电镀的金壁作为接触金属降低了接触电阻.开关通过Metal-MUMPs工艺进行成功流片,测试结果显示,开关在8 GHz有小于0.9 dB的插入损耗和大于30 dB的隔离度.  相似文献   

19.
The available studies in the literature on physical and mathematical modeling of the argon-oxygen decarburization(AOD) process of stainless ssteel have briefly been reviewed.The latest advances made by the author with his research group have been summarized.Water modeling was used to investigate the fluid flow and mixing characteristics in the bath of an 18t AOD vessel,as well as the “back-attack” action of gas jfets and its effects on the erosion and wear of the refractory lining,with sufficiently full kinematic similarity.The non-rotating and rotating gas jets blown through two annular tuyeres,respectively of straight-tube and spiral-flat tube type.Were employed in the experiments.The geometric similarity ratio between the model and its prototype(including the straighttube type tuyeres)was 1:3 ,The influences of the gas flow rate,the angle included between the two tuyeres and other operating parameters,and the suitability of the spiral tuyere as a practical application,were examined.These latest studies have clearly and successfully brought to light the fluid flow and mixing characteristics in the bath and the overall features of the back-attack phenomena of gas jfets during the blowing.nd have offered a better understanding of the refining process.Besides,mathematical modeling for the refining process of stainless steel was carried out and a new mathematical model of the process was proposed and developed.The model performs the rate calculations of the refining and the mass and heat balances of the system.Also,the effects of the operating factors,including adding the salg materials.crop ends,and scrap,and alloy agents;the non-isothermal conditions;the changes in the amounts of metal and slag materials,crop ends,and scrap,and alloy agents;the non-isothermal conditions;the changes in the amounts of metal and slag during the refining;and other factors were all considered.The model was used to deal with and analyze the austenitic stainless steel making (including ultra-low carbon steel) and was tested on data of 32 heats obtained in producing 304 grade steel in an 18t AOD vessel.The changes in the bath compostion and temperature during the refining process with time can be accurately predicted using this model.The model can provide some very useful information and a reliable basis for optimizing the process practice of the refining of stainless steel and control of the process in real-time and online.  相似文献   

20.
随着科学技术的发展和机加工工艺水平的提高,不锈钢、淬火钢、高温合金钢等特殊材料在生产中的应用越来越广泛。难加工材料的切削加工效果与切削刀具材料的合理选用有着密切的关系。正确选用合适的切削刀具材料,合理选择加工规范,对提高工作效率,改善加工工艺性,更好的适应机械制造生产需求具有重要的意义。  相似文献   

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