Bacteria under the physical constraints of periodic micro-nanofluidic junctions reveal morphological plasticity and dynamic shifting of Min patterns     

Jie-Pan Shen  Chia-Fu Chou 《Biomicrofluidics》2014,8(4)

Morphological plasticity is an important survival strategy for bacteria adapting to stressful environments in response to new physical constraints. Here, we demonstrate Escherichia coli morphological plasticity can be induced by switching stress levels through the physical constraints of periodic micro-nanofluidic junctions. Moreover, the generation of diverse morphological aberrancies requires the intact functions of the divisome- and elongasome-directed pathways. It is also intriguing that the altered morphologies are developed in bacteria undergoing morphological reversion as stresses are removed. Cell filamentation underlies the most dominant morphological phenotypes, in which transitions between the novel pattern formations by the spatial regulators of the divisome, i.e., the Min system, are observed, suggesting their potential linkage during morphological reversion.Most bacteria have evolved sophisticated systems to manage their characteristic morphology by orchestrating the spatiotemporal synthesis of the murein sacculus (peptidoglycan exoskeleton), which is known to be the stress-bearing component of cell wall and presides over de novo generation of cell shape.¹ Morphological plasticity is attributed to a bacterial survival strategy as responding to stressful environments such as innate immune effectors, antimicrobial therapy, quorum sensing, and protistan predation.² It comes of no surprise that stress-induced diversified morphology and mechanisms, ascribed to shape control and determination, have drawn great attention in both fundamental and clinical studies.^3–6 The molecular mechanism to form filamentous bacteria has been revealed that both β-lactam antibiotics³ and oxidative radicals produced by phagocytic cells⁵ trigger the SOS response, promoting cell elongation by inactivating cell division via the blockade of tubulin-like FtsZ, known as the divisome initiator. While apart from the scenario of length control by the divisome-directed filamentation, the elongasome assembled by proteins associated with actin-like MreB complex^1,7,8 helps the insertion of peptidoglycans into lateral cell wall, suggesting the role in the determination of cell diameter during cell elongation.Recently, additional mechanisms other than the divisome/elongasome-directed pathways of shape maintenance are discovered to regenerate normal morphology de novo from wall-less lysozyme-induced (LI) spheroplasts of E. coli via a plethora types of aberrant division intermediates.⁹ Similar morphological reversion from different aberrant bacterial shapes has been observed as squashed wild-type bacteria generated through sub-micron constrictions are released into connected microchambers.¹⁰ Previous work using the microfluidic approach focuses on the septation accuracy and robustness of constricted bacteria,¹¹ but the reversion process of stress-released bacteria is not well studied and analyzed. In particular, the aberrant bacterial shape is mainly branched-type with bent and curved variants in the reverting bacteria, analogous to the aberrant intermediate found in the morphological reversion of LI spheroplasts with PBP5-defective mutant.⁹ Since bacteria suffering from starvation¹² or confronting mechanical stresses exerted by phagocytosis and protistan grazing⁶ can induce morphological alterations, one could manipulate the stress levels of physical constraints by adopting repeated structures of sub-micron constricted channels (nanoslits) and microchambers,^10,11 to select and enrich bacteria converting to specified aberrant intermediates. The stress incurred by the nanoslit on bacteria is about the mechanical intervention over de novo synthesis of the cell wall, which is the major factor causing morphological aberrancy, while the second environmental stress comes from bacterial growth in the restricted space of microchamber as bacteria proliferate to full confluency, resulting in growth pressure of high population density, nutrient deficiency, and the size reduction of bacteria.Here, we report the selection of distinctive bacterial morphologies by size shrinkage in the outlet cross-section (W × H = 1.5 × 1.5 μm) of the terminal microchamber in the periodic structures of nanoslit-microchamber (Figs. 1(a) and 1(b)). The fluidic structures were micropatterned on fused silica wafers by photolithography, fabricated through reactive ion etching (RIE) and inductively coupled plasma (ICP) etching, and encapsulated by cover glasses coated with polydimethylsiloxane (PDMS) or polysilsesquioxane (PSQ) layer as described earlier.^13,14 Two days after the outgrowth of Escherichia coli (imp4213 [MC4100 ΔlamB106 imp4213]) loaded to the microfluidic device at 25 °C, bacteria started to penetrate into the nanoslit as they proliferated to full confluency in the first microchamber (Fig. 1(c)). It takes about 10 days for bacteria traversing 500 μm long (5 repeated nanoslit-microchamber units) via proliferations and being released from the outlet of the terminal microchamber. The narrowed outlet allows only bacteria with smaller diameters to be squeezed into the spacious and nutrient-rich region, thus it acts as a spatial filter to avoid the passage of branching bacteria with cross-sectional size larger than that of the outlet. The rationale of this design is to select aberrant bacteria prone to promote de novo shape regeneration other than the branched-type, which is the dominant morphology of reverting bacteria in the prior microfluidic constriction study.¹⁰ As anticipated, the stress-released bacteria through the narrowed outlet are therefore mostly filamentous (see statistical analysis for cell morphology in the supplementary material).¹⁵ However, it is noted that the aberrant morphology of lemon-like shape with tubular poles (Figs. 1(d-1), 1(d-3), and 1(d-11)) is developed about 3 h after the stress-released bacteria escaped through the outlet. Though the generation of the lemon-like aberrancy in bacteria has been reported in PBP5/7-defective E. coli mutant subjected to a high-level inhibition of both MreB and FtsZ, while the same mutant treated with low-level MreB inhibitor, together with antagonized-FtsZ, displays filamentous shape with varying diameters,¹⁶ these morphological aberrances can be observed in our system (Figs. 1(d-2) and 1(d-12)). Besides, a high-level inhibition of MreB in E. coli with an intact divisome function is known to cause round bacteria, resembling to the cell morphology of the bacteria shown in Fig. 1(d-4). Interestingly, parallel experiments using bacteria mutants carrying impaired regulatory functions in either the divisome (Min⁻) or the elongasome (MreB⁻) do not develop morphological plasticity (supplementary Fig. S1).¹⁵ Taken together, the filamentous and lemon-like variants selected from our microfluidic platform, while elaborating the morphological plasticity and reverting progression, require both the functional divisome/elongasome. Alternatively, the selection by the spatial filter does not fully exclude cells with aberrant shapes such as the branched-type with initial budding (Fig. 1(d-7)), cells with asymmetric cross-section perpendicular to the longitudinal axis (Figs. 1(d-2), 1(d-8), 1(d-9), 1(d-9′), and 1(d-10)), and those resembling to the morphological phenotypes of the division intermediates reported in the LI-spheroplasts carrying genetic defects on some non-cytoskeletal proteins (Figs. 1(d-5) and 1(d-6)). In particular, intracellular vesicles and cell autolysis are observed in some reverting bacteria (Figs. 1(d-5) and 1(d-6)), which are reminiscent to the phenomena reported in the division intermediates of the LI-spheroplasts lacking stress response system (Rcs) or some accessory proteins (PBP1B and LpoB). Unlike the bacteria grow with odd shapes under the stress of nanofluidic confinement only¹⁰ (Fig. 1(c)), all the morphological aberrancy reported here are developed in the reverting bacteria, which grow in the spacious and nutrition-rich environment and are free from physical constraints. Further investigations over the expression levels of the divisome/elongasome networks and the stress-response system in bacterial cells subjected to micro-nanofluidic junctions could be insightful in understanding their role in bacterial shape control.⁹Open in a separate windowFIG. 1.(a) Schematics of the microfluidic device used in this study with an H-shaped geometry (left upper panel), where repeated nanoslit (L×W×H = 50×10×0.4 μm)−microchamber (L×W×H = 50×50×1.5 μm) structures are bridged between two arms of the H-shaped microchannels (left lower panel and enlarged view in right panel). (b) Top-view layout of an individual channel in (a) with close view of the outlet in the terminal microchamber (orange: nanoslits; blue: microchambers). (c) Fluorescence micrograph of E. coli imp4213 penetrating a nanoslit (scale bar: 5 μm). (d) Bright-field micrographs for various cell morphology of the selected imp4213 released from the outlet (magenta arrows: cells with vesicles; scale bar: 5 μm). (e) Sequential bright-field micrographs of morphological reversion. T1–T3 indicate the time after bacteria escaping from the outlet. T1: 3 h; T2: 6 h; T3: 24 h. Scale bar: 10 μm.During the morphological reversion, the stress-released bacteria rapidly increase their size in the first 3 h after escaping from the terminal microchamber (T1 in Fig. 1(e)). Some filamentous bacteria even grow over 50 μm long, though such a morphological phenotype implicates the cessation of functional divisome. With active growth and proliferation, the progeny of stress-released bacteria increase their population but gradually reduce their size about 6 h after being released from the constriction stress (T2 in Fig. 1(e)). Fig. ​Fig.22 displays the marginal histograms for different shape factors, where Fig. 2(a) is the plot of the minimal Feret diameter (cell diameter) versus Feret diameter (cell length), i.e., the shortest versus the longest distance between any two points with parallel tangents along the cell peripheral, respectively, indicating that cell diameters are larger for reverting bacteria at T1 (mean ± S.E.M. = 1.89 ± 0.08 μm) with respect to T2 (1.51 ± 0.06 μm). Moreover, the histogram of Feret diameter depicts two major populations of the cell length for reverting bacteria at T1, which mostly resume to typical cell length at T2 (the median of Feret diameter = 3.33 μm; see statistical analysis for Fig. ​Fig.22 in the supplementary material).¹⁵ The shape factors of circularity (4π × [area]/[perimeter]²) and aspect ratio ([major axis]/[minor axis] for the cell geometry fitted to an ellipse) confirm the existence of dual populations for bacteria at T1 as well (Fig. 2(b)). About 24 h after escaping (T3 in Fig. 1(e)), almost all the progeny of stress-released bacteria regained the rod shape.Open in a separate windowFIG. 2.Marginal histograms for shape factors measured from the reverting imp4213 at T1 and T2. (a) Minimal Feret diameter (cell diameter) versus Feret diameter (cell length). (b) Circularity versus aspect ratio. N = 366 for T1 and N = 494 for T2.The bacterial size reduction of filamentous and lemon-like shape variants, though involving negative control of the divisome positioning by the spatial regulators of MinCDE system,¹⁷ is not completely understood as to how they coordinate in aberrant geometries. Besides, the filamentation of stress-released bacteria during the period of T1 to T2 implicates the inhibition of functional divisome. With minimal perturbation of the divisome by leaky expression of GFP-MinD and MinE (imp4213/P_lac-gfpmut2::minD minE), the patterning dynamics of GFP-MinD in different bacterial morphology were time-lapse imaged during morphological reversion. Intriguingly, more than the standing-wave-like pattern of MinD denoted in filamentous E. coli,¹⁸ we discovered bidirectional drifting of two standing-wave-like patterns of MinD occur in most reverting bacteria filaments (supplementary Figs. S2(a) and S2(b)).¹⁵ The bidirectional drifting in the longitudinal direction of the cells may be emanating from the cell poles (the blue upper panel of Fig. 3(a) and supplementary Fig. S2(c)¹⁵) and the cylinder region (the blue lower panel of Fig. 3(a) and supplementary Fig. S2(d)¹⁵). Furthermore, the MinD pattern transitions from the standing to traveling waves are occasionally observed (the lower panel of Figs. 3(a) and supplementary Fig. S2(e)¹⁵). Notably, the standing-wave-like MinD patterns exhibit bidirectional drifting along the cell longitudinal direction and intermittently change directions, implying the competition between coexisting MinD patterns can be supported under filamentous geometry. Despite there have been observations of multiple wave-packet of traveling waves in filamentous cells,¹⁹ the mixture of distinct wave-like MinD patterns have never been experimentally reported. While most intriguingly, multiple drifting movements of wave-like MinD patterns potentiate the mitigation of periodic minima in time-averaged Min gradient in the reverting filamentous bacteria, suggesting the disability of proper divisome positioning for recovering the typical rod shape. Apart from the wave-like movements, amoeba-like motion of Min proteins has been shown in vitro upon synthetic minimal system, but never been verified in vivo.²⁰ Strikingly, here amoeba-like motion of MinD is the dominant mode in lemon-like bacteria and the transitions between wave-like patterns and amoeba-like motion are supported even under filamentous geometry (Figs. 3(b) and 3(c), Multimedia view).Open in a separate windowFIG. 3.Kymographs for GFP-MinD dynamics in selected imp4213 cells during morphological reversion: (a) Mixture modes of standing wave packets and traveling wave. The left panel is the stacked fluorescence micrograph displaying cell shape (scale bar = 5 μm). The kymograph is derived from the filamentous cell indicated by the green arrow (scale bar: 120 s horizontal; 5 μm vertical), where the lower panel follows the upper panel in time. The yellow windows indicate bidirectional-drifting standing wave packets, while the green indicates traveling waves (see also supplementary Fig. S2).¹⁵ (b) Sequential fluorescence micrographs of GFP-MinD in lemon-shape imp4213 show amoeba-like motion, with the first left a bright-field image (scale bar: 10 μm). (c) Mixed modes of amoeba-like motion and waves in selected filamentous imp4213 cell indicated by the green arrow in the left panel (scale bar = 5 μm). The filamentous cells depicted in (a) and (c) locate at the top region while the lemon-shape cell in (b) at the central region of the movie (time stamp in min:s). (Multimedia view) [URL: http://dx.doi.org/10.1063/1.4892860.1]In summary, we have demonstrated that the development of bacterial morphological plasticity can be stress-induced by periodic physical constraints with intact functions of the divisome and elongasome-directed pathways. Through size exclusion, the constricted outlet structure designed in our microfluidic device is useful in selecting bacteria with plethora morphological aberrancies other than the branched type. Interestingly, disparate morphological changes, rather than those being directly induced under a stressful environment, can be generated in the stress-released bacteria experiencing morphological reversion. Further, the discovery of novel transitions between the Min patterns in most reverting bacteria implicates its regulatory effect of cell filamentation. However, by exploiting the micro-nanofluidic approach, further investigations of the mechanism underlying the development of morphological plasticity in bacteria adapting to physical constraints are expected in future studies to gain more insights into the molecular basis of shape generation.  相似文献   

You cannot tell a book by looking at the cover: Cryptic complexity in bacterial evolution     

Qiucen Zhang  Julia Bos  Grigory Tarnopolskiy  James C. Sturm  Hyunsung Kim  Nader Pourmand  Robert H. Austin 《Biomicrofluidics》2014,8(5)

  相似文献   

The vexing but persistent problem of authorship misconduct in research     

《Research Policy》2022,51(3):104466

This paper examines authorship misconduct: practices such as gift, guest, honorary and ghost authorship (excluding plagiarism) that involve inappropriate attribution of authorship credits. Drawing on the existing literature, we describe the extent of authorship misconduct and why it presents a problem. We then construct a simple matching model of guest authorship to show how researchers can form teams (of two) where one researcher free-rides off the efforts of the other; at equilibrium, the latter is content for this free-riding to occur, rather than forming a different team involving no free-riding. We discuss how this model can be generalized to incorporate honorary and gift authorship, and why capturing ghost authorship may require significant changes to the modelling. While formal (game-theoretic) modelling of other aspects of research misconduct is prevalent in the literature, to our knowledge, ours is the first attempt to isolate the strategic interaction that leads to authorship misconduct. If authorship misconduct is a rational choice by researchers, we investigate the use of a monitoring-punishment approach to eliminate the free-riding equilibria. The possibility of monitoring is not just theoretical: we outline the recent advances in distributed ledger technology and authorship forensics that make monitoring of research workflows a viable strategy for institutions to curb authorship misconduct. One of the advantages of working with our simple model is that it provides a framework to examine the relationship between efficiency and ethics in this context, an issue that has by and large been ignored in the literature.  相似文献   

Modulating patterns of two-phase flow with electric fields     

Dingsheng Liu  Bejan Hakimi  Michael Volny  Joelle Rolfs  Robbyn K. Anand  Frantisek Turecek  Daniel T. Chiu 《Biomicrofluidics》2014,8(4)

This paper describes the use of electro-hydrodynamic actuation to control the transition between three major flow patterns of an aqueous-oil Newtonian flow in a microchannel: droplets, beads-on-a-string (BOAS), and multi-stream laminar flow. We observed interesting transitional flow patterns between droplets and BOAS as the electric field was modulated. The ability to control flow patterns of a two-phase fluid in a microchannel adds to the microfluidic tool box and improves our understanding of this interesting fluid behavior.Microfluidic technologies have found use in a wide range of applications, from chemical synthesis to biological analysis to materials and energy technologies.^1,2 In recent years, there has been increasing interest in two-phase flow and droplet microfluidics, owing to their potential for providing a high-throughput platform for carrying out chemical and biological analysis and manipulations.^3–8 Although droplets may be generated in many different ways, such as with electric fields or extrusion through a small nozzle,^9–12 the most common microfluidic methods are based on the use of either T-junctions or flow-focusing geometries with which uniform droplets can be formed at high frequency in a steady-state fashion.^13,14 Various operations, such as cell encapsulation, droplet fusion, splitting, mixing, and sorting, have also been developed, and these systems have been demonstrated for a wide range of applications, including cell analysis, protein crystallization, and material synthesis.^1–17In addition to forming discrete droplets, where a disperse phase is completely surrounded by a continuous phase, it is also possible in certain situations to have different phases flow side-by-side. In fact, multi-stream laminar flow, either of the same phase or different phases, has been exploited for both biochemical analysis and microfabrication.^1,2,18–20 Beads-on-a-string (BOAS) is another potential flow pattern, which has been attracting attentions in microfluidics field. BOAS flow, owing to its special flow structures, may be particularly useful in some applications, such as optical-sensor fabrication.²¹ In BOAS flow, queues of droplets are connected by a series of liquid threads, which makes them look like a fluid necklace with regular periods.^21–25 The BOAS pattern is easily found in nature, such as silk beads and cellular protoplasm, and is often encountered in industrial processes as well, such as in electrospinning and anti-misting.^21,22 In general, it is thought that BOAS structure occurs mostly in viscoelastic fluids²² and is an unstable structure, which evolves continually and breaks eventually.^21–29Flow patterns determine the inter-relations of fluids in a microdevice and are an important parameter to control. Common methods for adjusting microfluidic flow patterns include varying the fluid flow rates, fluid properties, and channel geometries. Additionally, the application of an electric field can be a useful supplement for adjusting microfluidic flow patterns, although most work in this area has been focused on droplets and in some cases also on multi-stream laminar flows.^30–33 Here, in addition to forming droplets and two-phase laminar flow with electro-hydrodynamic actuation, we also observed a new stable flow pattern in a non-viscoelastic fluid, BOAS flow. Such flow patterns may find use in controlling the interactions between droplets, such as limited mixing by diffusion between neighboring droplets.To generate droplets, we used the flow-focusing geometry (Figure 1(a)), in which aqueous phase (water) was flown down the middle channel and droplets were pinched off by the oil phase (1-octanol) from the two side channels at the junction; Figure 1(b) shows the droplets formed after the junction. To apply electric field along the main channel where the droplets were formed, we patterned a pair of electrodes upstream and downstream of the junction (Figure 1(a); for experimental details, please see Ref. ³⁴ for supplementary material). The average electric field strength may be calculated from the voltages applied and the distance (1.7 mm) between the two electrodes. When a high voltage was applied along the channel between the two electrodes, the aqueous-oil interface at the flow-focusing junction became charged and behaved like a capacitor. As a result, more negative charges were drawn back upstream towards the positive electrode, and left behind more positive charges at the aqueous-oil interface, which then became encapsulated into the aqueous droplets dispersed in the oil phase.Open in a separate windowFIG. 1.(a) Schematic of the setup. (b) Micrograph showing droplet generation in a flow-focusing junction. The scale bar represents 40 μm.The positively charged aqueous-oil interface was stretched under an applied electric field, and by adjusting the voltage and/or the two-phase flow-rate ratio, we found interestingly that various flow patterns emerged. We tested different combinations of applied voltages and flow-rate ratios and found that most of them resulted in similar flow patterns and transitions between flow patterns.Figure ​Figure22 illustrates the effects of varying the applied voltages on droplets at a fixed liquid flow rate. With increasing electric-field strength and force, we found it was easier for the aqueous phase to overcome interfacial tension and form droplets. For example, as the voltage increased from 0.0 kV to 0.8 kV (average field strength increased from 0 to 0.47 V/μm), droplet-generation frequencies became slightly higher, and the formed droplets were smaller in volume. Additionally, droplets gradually became more spherical in shape at higher voltages.Open in a separate windowFIG. 2.Images showing the effects of applied voltage on droplet shape and flow pattern. Oil-phase flow rate, 0.5 μl/min; aqueous-phase flow rate, 0.2 μl/min. The scale bar represents 40 μm.As the voltage increased further (e.g., up to 1.0 kV in Figure ​Figure3),3), the distance between neighboring droplets became smaller, and the aqueous-oil interface at the junction was stretched further toward the downstream channel. At a threshold voltage (1 kV here with corresponding average field strength of 0.59 V/μm), the tip of the aqueous-oil interface would catch up with the droplet that just formed, and the tip of the interface of this newly captured droplet would in turn catch up with the interface of the droplet that formed before it. Consequently, a series of threads would connect all the droplets flowing between the two electrodes, thus resulting in a BOAS flow pattern.Open in a separate windowFIG. 3.Series of images showing the reversibility and synchronicity of a transitional flow pattern between droplets and BOAS (bead-on-a-string). Voltage applied, 1.00 kV (corresponding field strength of 0.59 V/μm); oil-phase flow rate, 0.5 μl/min; aqueous-phase flow rate, 0.2 μl/min. The scale bar represents 40 μm.At voltages near the threshold value, the flow pattern was not stable, but oscillated between droplets flow and BOAS flow. Figure ​Figure33 is a series of images captured by a high-speed camera that show the flow in this transition region. In Figures 3(a) and 3(b), the string of BOAS became thinner over time, and then the BOAS broke into droplets (Figures 3(c) and 3(d)). The newly formed droplets, however, were not stable either. Thin liquid threads would appear and then connect neighboring droplets, and a new switching period between discrete droplets and BOAS would repeat (Figures 3(e)–3(h)). In addition to this oscillation and reversibility, the flow pattern had a synchronous behavior: all the droplets appeared connected simultaneously by liquid threads or were separated at the same time.When the voltage reached 1.3 kV, which corresponded to an average field strength of 0.76 V/μm, a stable BOAS flow was obtained (Figure 4(a)). BOAS structures are thought to be present mostly in viscoelastic fluids,²² because viscoelasticity is helpful in enhancing the growth of beads and in delaying breakup of the string; thus, the viscoelastic filament has much longer life time than its Newtonian counterpart. Here, with the help of electric field, regular BOAS structures are realized in a non-viscoelastic fluid (water) in microchannels.Open in a separate windowFIG. 4.(a) Micrograph showing BOAS flow in a channel. (b) Profile of the top-half of the BOAS flow recorded continuously at a cross-section (shown in Figure 4(a)) of a channel. Voltage applied, 1.30 kV (corresponding field strength of 0.76 V/μm); oil-phase flow rate, 0.5 μl/min; aqueous-phase flow rate, 0.2 μl/min. The scale bar represents 40 μm.Microenvironment and electric fields alter the common evolution of BOAS structure observed in macroscopic or unbound environments. The BOAS structure formed in our experiments is not a stationary pattern, but a steady-state flowing one. Electric-field force prevents liquid strings from breaking between beads, and thus plays a similar role as elastic force in viscoelastic fluids. Figure 4(b) shows the dynamic BOAS profile, obtained at a fixed plane (shown in Figure 4(a)) perpendicularly across the channel as the BOAS structure passed through it. Droplets and liquid-thread diameters were nearly constant during the sampling time. The longer term experiments (over 3 min) showed there were slight variations of the two diameters in time, but the essential BOAS structure still remained qualitatively the same as a whole.When the voltage was further increased, the string diameter became larger and the droplet diameter became smaller. Because of the low flow-rate ratio (0.4) between the aqueous phase and oil phase used in the experiment depicted in Figure ​Figure4,4, the flow did not further develop into a multi-stream laminar flow, as would be expected at a higher voltage, and instead became unstable and irregular. When the flow-rate ratio was increased to 1.0 and the voltage was adjusted to 3.0 kV (corresponding field strength of 1.76 V/μm), we observed a stable multi-stream laminar flow (Figure ​(Figure5).5). The aqueous stream flowed in the channel center surrounded by the oil phase on the sides. This experiment showed that higher electric-field strengths alone would not give rise to another stable flow pattern (i.e., multi-stream laminar flow), but a suitable flow-rate ratio of aqueous phase to oil phase is required for the formation of stable two-phase laminar flow.Open in a separate windowFIG. 5.Micrograph showing multi-stream two-phase laminar flow in the channel. Voltage applied, 3.00 kV (corresponding field strength of 1.76 V/μm); oil-phase flow rate, 0.5 μl/min; aqueous-phase flow rate, 0.5 μl/min. The scale bar represents 40 μm.The flow patterns we observed may be described by a phase diagram (Figure ​(Figure6),6), which depends on two dimensionless numbers: capillary number, Ca = μ_aU_a/σ, and electric Bond number, Bo_e = E²(εD/σ). Ca and Bo_e describe the ratio of viscous force to interfacial tension force and the ratio of electric-field force to interfacial tension force, respectively. Here, μ_a (1 mPa s), σ (8.5 mN/m), ε (7.1 × 10⁻¹⁰ F/m), E, U_a, and D are, respectively, the aqueous-phase viscosity, aqueous-oil interfacial tension, aqueous-phase permittivity, electric field strength, aqueous-phase velocity, and the hydraulic diameter of the channel at the junction. Figure ​Figure66 shows clearly that at higher Ca, flow pattern changes gradually from droplet to BOAS and to multi-stream laminar flow with increasing Bo_e, which indicates the increasing importance of the electric-field force compared with the interfacial tension force. At lower Ca, flow pattern and transition show similar trend with increasing Bo_e as in the higher Ca case, except that multi-stream laminar flow is not observed. The relatively higher viscous force at higher Ca may be necessary for transitioning to the multi-stream laminar flow regime. In addition, Figure ​Figure66 shows that the BOAS window at the lower Ca is smaller than that at the higher Ca.Open in a separate windowFIG. 6.Phase diagram showing different flow patterns in the Ca and Bo_e space. Hollow symbols: oil-phase flow rate, 0.5 μl/min; aqueous-phase flow rate, 0.5 μl/min. Solid symbols: oil-phase flow rate, 0.5 μl/min; aqueous-phase flow rate, 0.2 μl/min.In summary, we showed the ability to use electric fields to generate and control different flow patterns in two-phase flow. With the aid of an applied field, we were able to generate BOAS flow patterns in a non-viscoelastic fluid, a pattern that typically requires a viscoelastic fluid. The BOAS structure was stable and remained as long as the applied electric field was on. We also report transitional flow patterns, those between droplets and BOAS exhibited both good reversibility as well as synchronicity. And with a suitable flow-rate ratio between the two phases, BOAS flow could be transitioned into a stable two-phase laminar flow by applying a sufficiently high field strength. Finally, a phase diagram was presented to describe quantitatively the flow-pattern regimes using capillary number and electric Bond number. The phenomena we report here on the properties of two-phase flow under an applied electric field may find use in developing a different approach to exert control over droplet based or multi-phase laminar-flow based operations and assays, and also aid in understanding the physics of multi-phase flow.  相似文献   

Microfluidic sterilization     

Rui Zhang  Jie Huang  Fei Xie  Baojun Wang  Ming Chu  Yuedan Wang  Haichao Li  Wei Wang  Haixia Zhang  Wengang Wu  Zhihong Li 《Biomicrofluidics》2014,8(3)

Nowadays, microfluidics is attracting more and more attentions in the biological society and has provided powerful solutions for various applications. This paper reported a microfluidic strategy for aqueous sample sterilization. A well-designed small microchannel with a high hydrodynamic resistance was used to function as an in-chip pressure regulator. The pressure in the upstream microchannel was thereby elevated which made it possible to maintain a boiling-free high temperature environment for aqueous sample sterilization. A 120 °C temperature along with a pressure of 400 kPa was successfully achieved inside the chip to sterilize aqueous samples with E. coli and Staphylococcus aureus inside. This technique will find wide applications in portable cell culturing, microsurgery in wild fields, and other related micro total analysis systems.Microfluidics, which confines fluid flow at microscale, attracts more and more attentions in the biological society.^1–4 By scaling the flow domain down to microliter level, microfluidics shows attractive merits of low sample consumption, precise biological objective manipulation, and fast momentum/energy transportation. For example, various cell operations, such as culturing^5–7 and sorting,^8–10 have already been demonstrated with microfluidic approaches. In most biological applications, sterilization is a key sample pre-treatment step to avoid contamination. However, as far as the author knew, this important pre-treatment operation is generally achieved in an off-chip way, by using high temperature and high pressure autoclave. Actually, microfluidics has already been utilized to develop new solution for high pressure/temperature reactions. The required high pressure/temperature condition was generated either by combining off-chip back pressure regulator and hot-oil bath,^11,12 or by integrating pressure regulator, heater, and temperature sensor into a single chip.¹³ This work presented a microfluidic sterilization strategy by implementing the previously developed continuous flowing high pressure/temperature microfluidic reactor.Figure ​Figure11 shows the working principle of the present microfluidic sterilization chip. The chip consists of three zones: sample loading (a microchannel with length of 270 mm and width of 40 μm), sterilization (length of 216 mm and width of 100 μm), and pressure regulating (length of 42 mm and width of 5 μm). Three functional zones were separated by two thermal isolation trenches. The sample was injected into the chip by a syringe pump and experienced two-step filtrations (feature sizes of 20 μm and 5 μm, not shown in Figure ​Figure1)1) at the entrance to avoid the channel clog. All channels had the same depth of 40 μm. According to the Hagen–Poiseuille relationship,¹⁵ the pressure regulating channel had a large flow resistance (around 1.09 × 10¹⁷ Pa·s/m³, see supplementary S1 for details¹⁶) because of its small width, thereby generated a high working pressure in the upstream sterilization channel under a given flow rate. The boiling point of the solution will then be raised up by the elevated pressure in the sterilization zone followed by the Antoine equation.¹⁶ By integrating heater/temperature sensors in the pressurized zone, a high temperature environment with temperature higher than 100 °C can thereby be realized for aqueous sample sterilization. The sample was collected from the outlet and cultured at 37 °C for 12 h. Bacterial colony was counted to evaluate the sterilization performance.Open in a separate windowFIG. 1.Working principle of the present microfluidic sterilization. Only microfluidic channel, heater, and temperature sensor were schematically shown. The varied colour of the microchannel represents the pressure and that of the halation stands for the temperature.Fabrication of this chip has been introduced elsewhere.¹⁴ The fabricated chip and the experimental system are shown in Figure ​Figure2.2. There were two inlets of the chip. While, in the experiment, only one inlet used and connected to the syringe pump. The backup one was blocked manually. The sample load zone was arranged in between of the sterilization zone and the pressure regulating zone based on thermal management consideration. A temperature control system (heater/temperature sensor, power source, and multi-meter) was setup to provide the required high temperature. The heater and the temperature sensor were microfabricated Pt resistors. The temperature coefficient of resistance (TCR) was measured as 0.00152 K⁻¹.Open in a separate windowFIG. 2.The fabricated chip and the experimental system. (a) Two chips with a penny for comparison. The left chip was viewed from the heater/temperature sensor side, while the right one was observed from the microchannel side (through a glass substrate). (b) The experimental system.Thermal isolation performance of the present chip before packaging with inlet/outlet was shown in Figure ​Figure3,3, to show the thermal interference issue. The results indicated that when the sterilization zone was heated up to 140 °C, the pressure regulating zone was about 40 °C. At this temperature, the viscosity of water decreases to 0.653 mPa·s from 1.00 mPa·s (at 20 °C), which will make the pressure in the sterilization zone reduced from 539 kPa (calculated at 20 °C and flow rate of 4 nl/s) to 387 kPa. The boiling point will then decrease to 142.8 °C, which will guarantee a boiling-free sterilization. In the cases without the thermal isolation trenches, the temperature of the pressure regulating zone reached as high as 75 °C because of the thermal interference from the sterilization zone, as shown in Figure ​Figure3.3. The pressure in the sterilization zone was then reduced to 268 kPa (calculated at flow rate of 4 nl/s) and the boiling temperature was around 130 °C, which was lower than the set sterilization temperature. Detail calculation can be found in supplementary S2.¹⁶Open in a separate windowFIG. 3.The temperature distribution of the chips (before packaged) with and without thermal isolation trenches (powered at 1 W). The data were extracted from the central lines of infrared images, as shown as inserts.Bacterial sterilization performance of the present chip was tested and the experimental results were shown in Figure ​Figure4.4. E. coli with initial concentration of 10⁶/ml was pumped into and flew through the chip with the sterilization temperatures varied from 25 °C to 120 °C at flow rates of 2 nl/s and 4 nl/s. The outflow was collected and inoculated onto the SS agar plate evenly with inoculation loops. The population of bacteria in the outflow was counted based on the bacterial colonies after incubation at 37 °C for 12 h. Typical bacterial colonies were shown in Figure ​Figure4.4. The low flow rate case showed a better sterilization performance because of the longer staying period in the sterilization channel. The population of E. coli was around 1.25 × 10⁴/ml after a 432 s-long, 70 °C sterilization (at flow rate of 2 nl/s). While at the flow rate of 4 nl/s, the cultivation result indicated the population was around 3.8 × 10⁴/ml because the sterilization time was shorten to 216 s. A control case, where the solution flew through an un-heated chip at 2 nl/s, was conducted to investigate the effect of the shear stress on the sterilization performance (see the supplementary S3 for details¹⁶). As listed in Table ​TableI,I, the results indicated that the shear stress did not show any noticeable effect on the bacterial sterilization. When the chip was not heated, i.e., the case with the largest shear stress because of the highest viscosity of fluid, the bacterial cultivation was nearly the same as the off-chip results (no stress). The temperature has the most significant effect on the sterilization performance. No noticeable bacteria proliferation was observed in the cases with the sterilization temperature higher than 100 °C, as shown in Figure ​Figure44.

Table I.

The E. coli cultivation results under different flow rates and sterilization temperatures. ^a

	25 °C	70 °C	100 °C	120 °C	25 °C b
2 nl/s	1.89/+++	1.38/+	1.16/−	1.04/−	0/+++
4 nl/s	3.78/+++	2.76/+	2.32/−	2.08/−	0/+++

Open in a separate window^aData in the table are shear stress (Pa)/population of bacteria, where “+++” indicates a large proliferation, “+” means small but noticeable proliferation, “−” represents no proliferation.^bOff-chip control group.Open in a separate windowFIG. 4.Sterilization performance of the present chip with E. coli and S. aureus as test bacteria. All the original population was 10⁶/ml. Inserted images showed the images of the culture disk after bacteria incubation.Sterilization of another commonly encountered bacterium, Staphylococcus aureus, with initial population of 10⁶/ml was also tested in the present chip, as shown in Figure ​Figure4.4. Similarly, no noticeable S. aureus proliferation was found when the sterilization temperature was higher than 100 °C.In short, we demonstrated a microfluidic sterilization strategy by utilizing a continuous flowing high temperature/pressure chip. The population of E. coli or S. aureus was reduced from 10⁶/ml to an undetectable level when the sterilization temperature of the chip was higher than 100 °C. The chip holds promising potential in developing portable microsystem for biological/clinical applications.  相似文献   

Complementary metal oxide semiconductor compatible fabrication and characterization of parylene-C covered nanofluidic channels with integrated nanoelectrodes     

Chih-kuan Tung  Robert Riehn    Robert H. Austin 《Biomicrofluidics》2009,3(3)

Nanochannels offer a way to align and analyze long biopolymer molecules such as DNA with high precision at potentially single basepair resolution, especially if a means to detect biomolecules in nanochannels electronically can be developed. Integration of nanochannels with electronics will require the development of nanochannel fabrication procedures that will not damage sensitive electronics previously constructed on the device. We present here a near-room-temperature fabrication technology involving parylene-C conformal deposition that is compatible with complementary metal oxide semiconductor electronic devices and present an analysis of the initial impedance measurements of conformally parylene-C coated nanochannels with integrated gold nanoelectrodes.No two cells are exactly alike, either in terms of their genome, the genomic epigenetic modification of the genome, or the expressed proteome.¹ The genomic heterogeneity of cells is particularly important from an evolutionary perspective since it represents the stages of evolution of a population of cells under stress.² Because of the important variances in the genome that occur from cell to cell, it is critical to develop genomic analysis technologies which can do single-cell and single molecule genomic analysis as an electronic “direct read” without intervening amplification steps.^{3, 4, 5, 6, 7, 8} In this paper, we present a technique which uses conformal coverage of nanochannels containing nanoelectrodes using a room-temperature deposition of parylene-C, a pin-hole-free, excellent electrical insulator with low autofluorescence.⁹ This procedure should open the door to integration of many kinds of surface electronics with nanochannels. One of the most difficult aspects in introducing electronics into nanochannel technology is the sealing of nanochannel so that the electrodes are not compromised by harsh chemicals or high temperatures. There are various methods to form nanochannels containing nanoelectrodes, including wafer bonding techniques,¹⁰ removal of sacrificial materials,¹¹ and nonuniform sputtering deposition.¹² Methods employing a sacrificial layer removal show the greater compatibility to electronic integration, but current methods to remove sacrificial materials require either high temperatures¹¹ or harsh chemicals.^{13, 14}The basic device consisted of 12 mm long, 100 nm wide, 100 nm high nanochannels interrogated by 22 pairs of 30 nm wide gold nanoelectrodes. The outline of the fabrication process is shown in Fig. ​Fig.1.1. The fabrication process was carried out on a standard 4 in. single-side polished p-type ⟨100⟩ silicon wafer with 100 nm of dry thermal oxide on the top as an insulating layer, which also helped the wetting of the nanochannels. The first step involved nanofabrication of the 25 nm thick nanoelectrodes on the SiO₂ top of the wafer using electron beam lithography (EBL). External gold connection pads were constructed using standard metal lift-off techniques and photolithography to connect to the nanoelectrodes. A Raith E-Line e-beam writing system (Raith USA, Ronkonkoma, NY) was used to expose polymethyl methacrylate (PMMA) for metal lift-off. Figure ​Figure1a1a shows a scanning electron microscopy (SEM) image of the nanoelectrodes. The 100 nm sealed nanochannels were constructed using sacrificial removal techniques. We used EBL to expose a 100 nm thick film of PMMA over the gold nanolines in the region around the nanolines, leaving behind lines of unexposed sacrificial layer of PMMA. We next evaporated 25 nm of SiO₂ over the nanolines to improve the surface wetting properties of nanochannel and then conformally coated with 4 μm thick of parylene-C [poly(chloro-p-xylylene)] using a Specialty Coating Systems model PDS 2010 parylene coating system (SCS Systems, Indianapolis, IN). Access holes for the gold electrodes and the feeding channels were etched through by oxygen plasma and 1:10 buffered oxide etchant. To avoid autofluorescence induced in parylene by an active plasma¹⁵ and ambient UV radiation,¹⁶ it is important not to expose the remaining parylene with plasma and to keep the samples in the dark. The sacrificial removal of PMMA in the nanochannels was done in four steps: (1) soaking the chip in 55 °C 1165 MicroChem resist remover (MicroChem, Newton, MA) for 36 h, (2) room-temperature soaking in 1,2-dichloroethane for 12 h, (3) soaking in room-temperature acetone for 12 h, and (4) drying the nanochannels by critical point drying (CPD-030, BAL-TEC AG, Principality of Liechtenstein), which served to prevent the collapse of the nanochannel resulting from surface tension of the acetone.Open in a separate windowFigure 1(a) SEM image of gold nanoelectrodes; scale bar is 200 nm. (b) 100×100 nm² PMMA nanoline is written over the gold nanoelectrodes by exposure of the surrounding PMMA. (c) Parylene-C conformal coating over the PMMA nanoline. PMMA is dissolved and parylene-C etched by reactive ion etching.Conductance measurements were done using ac techniques. The ac impedance Z_tot of an insulating ionic fluid such as water between electrodes is a complex subject.¹⁷ The most general model for the complex impedance of an electrode in ionic solution is typically modeled as the Randle circuit, which is shown in Fig. ​Fig.22.¹⁷ There are two major contributions to the imaginary part of the impedance: the capacitance of the double layer (C_dl), which is purely imaginary and has no dc conductance, and the impedance due to charge transfer resulting in electrochemical reactions at the electrode∕electrolyte interface, which can be modeled as a contact resistor (R_CT), which is given by the Butler–Volmer equation, which describes the I-V characteristic curve when electrochemical reactions occur at the electrode,¹⁸ in series with a complex Warburg impedance (Z_W) which represents injected charge transport near the electrode;¹⁹ more details can be found in Ref. ²⁰. Since we applied a 10 mV rms ac voltage with no dc offset in our measurements, electrochemical reactions are negligible, which means no electrochemical charge transfer occurred and as a result R_CT goes to infinity. We have drawn a gray box around the elements connected to the Warburg impedance branch of the circuit to show that they are negligible in our analysis.Open in a separate windowFigure 2The equivalent circuit of the nanoelectrodes in contact with water lying atop an insulating SiO₂ film which covers a silicon substrate. The elements in the gray boxes can be ignored in our measurements since there is no hydrolysis at low voltage, while the elements within the dotted box are coupling reactances to the underlying p-doped silicon wafer.In the case of no direct charge injection, the electrodes are coupled by the purely capacitive dielectric layer impedance C_dl to the solvent and are also coupled capacitively by the dielectric SiO₂ film capacitance C_ox to the underlying p-doped silicon semiconductor. We model the semiconductor as a purely resistive material with bulk resistivity ρ_Si. The value of C_dl∕area is on the order of ϵϵ_oκ, where ϵ is the dielectric constant of water (about 80) and κ is the Debye screening parameter of the counterions in solution: κ=ϵϵokBT∕e2Σici∞zi2,²⁰ where ci∞ is the bulk ion concentration of charge z_i. At our salt molarity of 50 mM (1∕2 Tris∕Borate∕EDTA (TBE) buffer), C_dl is approximately 30 μF∕cm² using 1∕κ∼1 nm.In Fig. ​Fig.3,3, we show the ac impedance measurements between pairs nanoelectrodes for both dry and TBE buffer wet nanochannels. The electrodes are capacitively coupled to the underlying silicon substrate through an oxide capacitor C_ox. We model the doped silicon wafer as pure resistors, so there is an R₁ that connects both C_ox, and each C_ox is connected to the ground with an R₂. Curve fitting was done by using the 3SPICE circuit emulation code (VAMP Inc., Los Angeles, CA). We therefore obtained the following parameters for the dry curve: C_ox=1.32 nF, R₁=17.5 μΩ, and R₂=32.8 kΩ. R₁ is not sensitive in the fit as long as it is smaller than the impedance of C_ox. Given ρ_Si of the wafer of 1–10 Ω cm, R₂ should be on the order of 10³ Ω, which is slightly smaller than our fitting results. The same parameters for the wafer coupling parameters were then used for fitting the impedance measurements for wet channels. For TBE buffer solution in the nanochannel, curve fitting yields C_dl=50 pF and R_sol=10⁵ Ω. However, given the dimension of our nanochannels, we should get a transverse resistance R∼10⁹ Ω. One possible explanation for this difference is that the evaporated SiO₂ film which was put over the PMMA is porous and allows buffer to penetrate the oxide film,²¹ but given that the film is only 25 nm thick this would at most increase the cross section by one order of magnitude. However, it is known that there is a high fractional presence of mobile counterions associated with the charged channel walls.²² To calculate exact conductance contribution from the surface charges is a tricky business, but since the surface-to-volume ratios in our nanochannels are much greater than the slits, a larger conductance enhancement can be expected, and more work needs to be done.Open in a separate windowFigure 3ac impedance spectra of TBE buffer solution in a transchannel measurement between adjacent pairs of nanoelectrodes separated by 135 μm. The red circles are data for a dry channel and the solid red line is the fit to the model shown in the upper right hand corner. The green squares and dashed green line are for a nanochannel wet with TBE buffer.We have presented a way to fabricate a nanochannel integrated with electrodes. This technology opens up opportunities for electronic detection of charged polymers. With our techniques to fabricate nanoelectrodes with nanochannels, it should be possible to include integrated electronics with nanofludics, allowing the electronic observation of a single DNA molecule at high spatial resolution. However, the present design has problems. Most of the ac went through the silicon wafer instead of the solution. To enhance the sensitivity, we need either to increase the ratio of current going through the liquid to the current going through the wafer or to have a circuit design that picks up the changes in C_dl and R_sol.  相似文献   

Development of vertical SU-8 microneedles for transdermal drug delivery by double drawing lithography technology     

Zhuolin Xiang  Hao Wang  Aakanksha Pant  Giorgia Pastorin  Chengkuo Lee 《Biomicrofluidics》2013,7(6)

Polymer-based microneedles have drawn much attention in transdermal drug delivery resulting from their flexibility and biocompatibility. Traditional fabrication approaches are usually time-consuming and expensive. In this study, we developed a new double drawing lithography technology to make biocompatible SU-8 microneedles for transdermal drug delivery applications. These microneedles are strong enough to stand force from both vertical direction and planar direction during penetration. They can be used to penetrate into the skin easily and deliver drugs to the tissues under it. By controlling the delivery speed lower than 2 μl/min per single microneedle, the delivery rate can be as high as 71%.Microelectromechanical systems (MEMS) technology has enabled wide range of biomedical devices applications, such as micropatterning of substrates and cells,¹ microfluidics,² molecular biology on chips,³ cells on chips,⁴ tissue microengineering,⁵ and implantable microdevices.⁶ Transdermal drug delivery using MEMS based devices can delivery insoluble, unstable, or unavailable therapeutic compounds to reduce the amount of those compounds used and to localize the delivery of potent compounds.⁷ Microneedles for transdermal drug delivery are increasingly becoming popular due to their minimally invasive procedure,⁸ promising chance for self-administration,⁹ and low injury risks.¹⁰ Moreover, since pharmaceutical and therapeutic agents can be easily transported into the body through the skin by microneedles,^{11, 12} the microneedles are promising to replace traditional hypodermic needles in the future. Previously, various microneedles devices for transdermal drug delivery applications have been reported. They have been successfully fabricated by different materials, including silicon,¹³ stainless steel,¹⁴ titanium,¹⁵ tantalum,¹⁶ and nickel.¹⁷ Although microneedles with these kinds of materials can be easily fabricated into sharp shape and offer the required mechanical strength for penetration purpose, such microneedles are prone to be damaged¹⁸ and may not be biocompatible.¹⁹ As a result, polymer based microneedles, such as SU-8,^{20, 21} polymethyl meth-acrylate (PMMA),^{22, 23} polycarbonates (PCs),^{24, 25} maltose,^{26, 27} and polylactic acid (PLA),^{28, 29} have caught more and more attentions in the past few years. However, in order to obtain ultra-sharp tips for penetrating the barrier layer of stratum corneum,³⁰ conventional fabrication technologies, for instances, PDMS (Polydimethylsiloxane) molding technology,^{31, 32} stainless steel molding technology,³³ reactive ion etching technology,³⁴ inclined UV (Ultraviolet) exposure technology,³⁵ and backside exposure with integrated lens technology³⁶ are time-consuming and expensive. In this paper, we report an innovative double drawing lithography technology for scalable, reproducible, and inexpensive microneedle devices. Drawing lithography technology³⁷ was first developed by Lee et al. They leveraged the polymers'' different viscosities under different temperatures to pattern 3D structures. However, it required that the drawing frames need to be regular cylinders, which is not proper for our devices. To solve the problem, the new double drawing lithography is developed to create sharp SU-8 tips on the top of four SU-8 pillars for penetration purpose. Drugs can flow through the sidewall gaps between the pillars and enter into the tissues under the skin surface. The experiment results indicate that the new device can have larger than 1N planar buckling force and be easily penetrated into skin for drugs delivery purpose. By delivering glucose solution inside the hydrogel, the delivering rate of the microneedles can be as high as 71% when the single microneedle delivery speed is lower than 2 μl/min.An array of 3 × 3 SU-8 supporting structures was patterned on a 140 μm thick, 6 mm × 6 mm SU-8 membrane (Fig. ​(Fig.1a).1a). Each SU-8 supporting structure included four SU-8 pillars and was 350 μm high. The four pillars were patterned into a tubelike shape on the membrane (Fig. ​(Fig.1b).1b). The inner diameter of the tube was 150 μm, while the outer diameter was 300 μm. SU-8 needles of 700 μm height were created on the top of SU-8 supporting structures to ensure the ability of transdermal penetration. Two PDMS layers were bonded with SU-8 membrane to form a sealed chamber for storing drugs from the connection tube. Once the microneedles entered into the tissue, drugs could be delivered into the body through the sidewall gaps between the pillars (Fig. ​(Fig.1c1c).Open in a separate windowFigure 1Schematic illustration of the SU-8 microneedles. (a) Overview of the whole device; (b) SU-8 supporting structures made of 4 SU-8 pillars; and (c) enlarged view of a single SU-8 microneedle.The fabrication process of SU-8 microneedles is shown in Fig. ​Fig.2.2. SU-8 microneedles fabrication started from a layer of Polyethylene Terephthalate (PET, 3M, USA) film pasted on the Si substrate by sticking the edge area with kapton tape (Fig. ​(Fig.2a).2a). The PET film, a kind of transparent film with poor adhesion to SU-8, was used as a sacrificial layer to dry release the final device from Si substrate. A 140 μm thick SU-8 layer was deposited on the top of this PET film. To ensure a uniform surface of this thick SU-8 layer, the SU-8 deposition was conducted in two steps coating. After exposed under 450 mJ/cm² UV, the membrane pattern could be defined (Fig. ​(Fig.2b).2b). In order to ensure an even surface for following spinning process, another 350 μm SU-8 layer was directly deposited on this layer in two steps without development. With careful alignment, an exposure of 650 mJ/cm² UV energy was performed on this 350 μm SU-8 layer to define the SU-8 supporting structures (Fig. ​(Fig.2c).2c). The SU-8 structure could be easily released from the PET substrate by removing the kapton tape and slightly bending the PET film. Two PDMS layers were bonded with this SU-8 structure by a method reported by Zhang et al.³⁸ (Fig. ​(Fig.2d2d).Open in a separate windowFigure 2Fabrication process for SU-8 microtubes. (a) Attaching a PET film on the Si substrate; (b) exposing the first layer of SU-8 membrane without development; (c) depositing and patterning two continuous SU-8 layers as sidewall pillars; (d) releasing the SU-8 structure from the substrate and bonding it with PDMS; (e) drawing hollowed microneedles on the top of supporting structures; (f) baking and melting the hollowed microneedles to allow the SU-8 flow in the gaps between pillars; and (g) drawing second time on the top of the melted SU-8 flat surface to get microneedles.In our previous work,³⁹ we used one time stepwise controlled drawing lithography technology for the sharp tips integration. However, since the frame used to conduct drawing process in present study is a four-pillars structure rather than a microtube, the conventional drawing process can only make a hollowed tip but not a solid tip structure (Fig. ​(Fig.3).3). This kind of tip was fragile and could not penetrate skin in the practical testing process. To solve the problem, we developed an innovative double drawing lithography process. After bonding released SU-8 structure with PDMS layers (Fig. ​(Fig.2d),2d), we used it to conduct first time stepwise controlled drawing lithography³⁷ and got hollowed tips (Fig. ​(Fig.2e).2e). Briefly, the SU-8 was spun on the Si substrate and kept at 95 °C until the water inside completely vaporized. Device of SU-8 supporting structures was fixed on a precision stage. Then, the SU-8 supporting structures were immersed into the SU-8 by adjusting the precision state. The SU-8 were coated on the pillars'' surface. Then, the SU-8 supporting structures were drawn away from the interface of the liquid maltose and air. After that, the temperature and drawing speed were increased. Since the SU-8 was less viscous at higher temperature, the connection between the SU-8 supporting structures and surface of the liquid SU-8 became individual SU-8 bridge, shrank, and then broke. The end of the shrunk SU-8 bridge forms a sharp tip on the top of each SU-8 supporting structure when the connection was separated. After the hollowed tips were formed in the first step drawing process, the whole device was baked on the hotplate to melt the hollowed SU-8 tips. Melted SU-8 reflowed into the gaps between four pillars and the tips became domes (Fig. ​(Fig.2f).2f). Then, a second drawing process was conducted on the top of melted SU-8 to form sharp and solid tips (Fig. ​(Fig.2g).2g). The final fabricated device is shown in Fig. ​Fig.44.Open in a separate windowFigure 3A hollowed SU-8 microneedle fabricated by single drawing lithography technology (scale bar is 100 μm).Open in a separate windowFigure 4Optical images for the finished SU-8 microneedles.During the double drawing process, as long as the heated time and temperature were controlled, the SU-8 flow-in speed of SU-8 inside the gaps could be precisely determined. The relationship between baking temperature and flow-in speed was studied. As shown in Fig. ​Fig.5,5, the flow-in speed is positive related to the baking temperature. The explanation for this phenomena is that the SU-8''s viscosity is different under different baking temperatures.⁴⁰ Generally, baked SU-8 has 3 status when temperature increases, solid, glass, and liquid. The corresponding viscosity will decrease and the SU-8 can also have higher fluidity. When the baking temperature is larger than 120 °C, the flow-in speed will increase sharply. But, if the baking temperature is higher, the SU-8 will reflow in the gaps too fast, which makes the flow-in depth hard to be controlled. There is a high chance that the whole gaps will be blocked, and no drugs can flow through these gaps any more. Considering that the total SU-8 supporting structure is only 350 μm high, we choose 125 °C as baking temperature for proper SU-8 flow-in speed and easier SU-8 flow-in depth control.Open in a separate windowFigure 5The relationship between flow-in speed and baking temperature.To ensure the adequate stiffness of the SU-8 microneedles in vertical direction, Instron Microtester 5848 (Instron, USA) was deployed to press the microneedles with the similar method reported by Khoo et al.⁴¹ As shown in Fig. ​Fig.6a,6a, the vertical buckling force was as much as 8.1N, which was much larger than the reported minimal required penetration force.⁴² However, in the previous practical testing experiments, even though the microneedles were strong enough in vertical direction, the planar shear force induced by skin deformation might also break the interface between SU-8 pillars and top tips. In our new device with four pillars supporting structure, the SU-8 could flow inside the sidewall gaps between the pillars to form anchors. These anchors could enhance microneedles'' mechanical strength and overcome the planar shear force problems. Moreover, the anchors strength could be improved by controlling the SU-8 flow-in depth. Fig. ​Fig.77 shows that the flow-in depth increases when the baking time increases as the baking time increases at 125 °C. Fig. ​Fig.6b6b shows that the corresponding planar buckling force can be improved to be larger than 1 N by increasing flow-in depth. Some sidewall gaps at bottom are kept on purpose for drugs delivery; hence, the flow-in depth is chosen as 200 μm.Open in a separate windowFigure 6(a) Measurement of the vertical buckling force. (b) The planar buckling force varies under different flow-in depth (I, II, III, and IV corresponding to the certain images in Fig. ​Fig.77).Open in a separate windowFigure 7Different flow-in depth inside the gaps between SU-8 pillars. (a) 0 μm; (b) 100 μm; (c) 200 μm; and (d) 350 μm (scale bar is 100 μm).The penetration capability of the 3 × 3 SU-8 microneedles array is characterized by conducting the insertion experiment on the porcine cadaver skin. 10 microneedles devices were tested and all of them were strong enough to be inserted into the tissue without any breakage. Histology images of the skin at the site of one microneedle penetration were derived to prove that the sharp conical tip was not broken during the insertion process (Fig. ​(Fig.8).8). It also shows penetrated evidence because the hole shape is the same as the sharp conical tip.Open in a separate windowFigure 8Histology image of individual microneedle penetration (scale bar is 100 μm).In order to verify that the drug solution can be delivered into tissue from the sidewall gaps of the microneedles, FITC (Fluorescein isothiocyanate) (Sigma Aldrich, Singapore) solution was delivered through the SU-8 microneedles after they were penetrated into the mouse cadaver skin. The representative results were then investigated via a confocal microscope (Fig. ​(Fig.9).9). The permeation pattern of the solution along the microchannel created by microneedles confirmed the solution delivery results. The black area was a control area without any diffused florescent solution. In contrast, the illuminated area in Fig. ​Fig.99 indicates the area where the solution has diffused to it. These images were taken consecutively from the skin surface down to 180 μm with 30 μm intervals. The diffusion area had a similar dimension with the inserted microneedles. It has proved that the device can be used to deliver drugs into the body.Open in a separate windowFigure 9Images of confocal microscopy to show the florescent solution is successfully delivered into the tissue underneath the skin surface. (a) 30 μm; (b) 60 μm; (c) 90 μm; (d) 120 μm; (e) 150 μm; and (f) 180 μm (scale bar is 100 μm).Due to the uneven surface of deformed skin, there is always tiny gap happened between tips of some microneedles and local surface skin. The microneedles could not be entirely inserted into the tissue. Drugs might leak to the skin surface through the sidewall gaps under certain driven pressure. Hydrogel absorption experiment was conducted to quantify the delivery rate (i.e., the ratio of solution delivered into tissues in the total delivered volume) and to optimize the delivery speed. Using hydrogel as the tissue model for quantitative analysis of microneedle releasing process was reported by Tsioris et al.⁴³ The details are shown here. Gelatin hydrogel was prepared by boiling 70 ml DI (Deionized) water and mixing it with 7 g of Knox^TM original unflavored gelatin powder. The solution was poured into petri dish to 1 cm high. Then, the petri dish was put into a fridge for half an hour. Gelatin solution became collagen slabs. The collagen slabs were cut into 6 mm × 6 mm sections. A piece of fully stretched parafilm (Parafilm M, USA) was tightly mounted on the surface of the collagen slabs. This parafilm was used here to block the leaked solution further diffusing into the collagen slab in the delivery process. Then, the microneedles penetrated the parafilm and went into the collagen slab. Controlled by a syringe pump, 0.1 ml–0.5 mg/ml glucose solution was delivered into the collagen slab under different speeds. Methylene Blue (Sigma Aldrich, Singapore) was mixed into the solution for better inspection purpose (Fig. 10a). Then, the collagen slabs was digested in 1 mg/ml collagenase (Sigma Aldrich, Singapore) at room temperature (Fig. 10b). It took around 1 h that all the collagen slabs could be fully digested (Fig. 10d). The solution was collected to measure the glucose concentration with glucose detection kit (Abcam, Singapore). Briefly, both diluted glucose standard solution and the collected glucose solution were added into a series of wells in a well plate. Glucose assay buffer, glucose enzyme, and glucose substrate were mixed with these samples in the wells. After incubation for 30 min, their absorbance were examined by using a microplate reader at a wavelength of 450 nm. By comparing the readings with the measured concentration standard curve (Fig. 11a), the glucose concentration in the hydrogel, the glucose absorption rate in the hydrogel, and the solution delivery rate by microneedles could be measured and calculated. As shown in Fig. 11b, when the delivering speed of a single microneedle increased from 0.1 μl/min to 2 μl/min, the glucose absorption rate also increased. Most of the glucose solution from microneedles could go into the hydrogel. The delivered rate could be as high as 71%. The rest solution leaked from sidewall gaps and blocked by parafilm. However, when the delivered speed for a single microneedle was larger than 2 μl/min, the hydrogel absorption rate was saturated. More and more solution could not go into the hydrogel but leak from the sidewall gaps. Then, the delivered rate decreased. Therefore, 2 μl/min was chosen as the optimized delivery speed for the microneedle.Open in a separate windowFigure 10Glucose solution could be delivered into the hydrogel, and the collagen stabs were dissolved by collagenase.Open in a separate windowFigure 11(a) Standard curve for glucose detection; (b) glucose absorption rate and solution delivery rate in a single needle corresponding to different delivery speed.In conclusion, a drug delivery device of integrated vertical SU-8 microneedles array is fabricated based on a new double drawing lithography technology in this study. Compared with the previous biocompatible polymer-based microneedles fabrication technology, the proposed fabrication process is scalable, reproducible, and inexpensive. The fabricated microneedles are rather strong along both vertical and planar directions. It is proved that the microneedles were penetrated into the pig skin easily. The feasibility of drug delivery using SU-8 microneedles is confirmed by FITC fluorescent delivery experiment. In the hydrogel absorption experiment, by controlling the delivery speed under 2 μl/min per microneedle, the delivery rate provided the microneedle is as high as 71%. In the next step, the microneedles will be further integrated with microfluidics on a flexible substrate, forming a skin-patch like drug delivery device, which may potentially demonstrate a self-administration function. When patients need an injection treatment at home, they can easily use such a device just like using an adhesive bandage strip.  相似文献