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1.
采用IPG5000高功率光纤激光焊接研究了激光工艺参数对焊缝表面形貌的影响,结果表明:当焊接速度较高时,焊缝形貌较差;保持激光功率不变,降低焊接速度,焊缝形貌可以得到一定的改善;降低激光功率的同时降低焊接速度可获得好的焊缝形貌。 相似文献
2.
采用激光填丝焊对Al-Li-Er铝合金进行焊接处理,研究激光功率、焊接速度和送丝速度对焊接接头显微组织与力学性能的影响。结果表明,当送丝速度为3 m/min和4 m/min时,Al-Li-Er合金焊接接头的焊缝面积都会随着激光功率和焊接速度的增大而逐渐减小;在相同激光功率和焊接速度时,送丝速度的增加会增大焊缝面积,且随着送丝速度的增加,激光焊接接头的上余高系数和下余高系数都呈现逐渐增加的趋势。Al-Li-Er合金适宜的激光焊接工艺参数为激光功率3 kW、焊接速度3 m/min、送丝速度2~3 m/min,此时焊接接头的室温拉伸性能与母材较为接近。 相似文献
3.
Correlation Between Process Parameter and Primary Dendrite Arm Spacing in Laser Welding of Cu and Al
《天津大学学报(英文版)》2014,(5)
A combined numerical model of thermal field and the primary dendrite arm spacing(PDAS) was proposed to correlate the process parameters and PDAS in laser welding of Cu and Al. The solidification parameters simulated by the finite volume method with commercial software ANASYS FLUENT were applied in the PDAS model to predict the dendrite arm spacing of fusion zone. Dendrite was also examined by the metallographic method to validate the model. Results indicate that the calculated PDAS agrees with metallographic measurements reasonably, especially the Hunt model. PDAS increases apparently with increasing laser power while decreases slightly with increasing welding speed. Increasing laser power increases the secondary dendrite and increasing welding speed increases the microporosity in dendrite. 相似文献
4.
吴晓红 《武汉职业技术学院学报》2014,(3):82-84
采用波长为1.06μm的Nd:YAG激光器对胃镜活检钳进行焊接,通过调节激光的电流、脉冲宽度、离焦量等工艺参数对其进行精密焊接试验。研究结果表明,影响焊接效果的因素中,脉冲宽度决定了焊缝的凸起程度。通过采用较小激光能量条件下重复焊接两次或者三次这一独特工艺方法来克服激光能量稳定性、工件公差等缺陷,达到很好的焊接效果。 相似文献
5.
The ratios of depth of penetration (DOP) of different targets under the same penetration condition was investigated according to the dimensionless formula of DOP of different targets penetrated by a non-deformable projectile.Results show that various targets may be equivalent to each other.The applicable range of the equivalence and the feasibility of targets substitution were discussed by integrating the available test data. 相似文献
6.
对40Mn18Cr4V无磁钢进行了三种不同工艺的激光对接焊,分析不同焊接工艺条件下激光焊接头的金相组织和显微硬度。结果表明焊缝金属中有大量δ铁素体形成,焊缝和热影响区的显微硬度较母材均降低,说明该钢种不适合于激光对接焊,只有使用激光填丝复合焊才有可能满足40Mn18Cr4V钢的焊接技术要求,同时所使用的焊丝成分也不能与母材成分完全相同。 相似文献
7.
采用有限元方法,建立了激光焊接不锈钢的三维瞬态温度场的计算模型,考虑了材料的热物理性能、相变潜热与温度的非线性关系以及表面对流换热和辐射散热等影响因素,使用SYSWELD软件对激光焊接过程中的温度场进行了分析。结果表明:在激光焊接的开始阶段和结束阶段温度快速上升,中间阶段温度变化较缓慢;沿激光束扫描方向和与扫描方向垂直的方向都存在较大的温度梯度,温度梯度的存在引起较大的热应力,而热应力的存在是焊接过程中易产生裂纹的主要原因。 相似文献
8.
以LabVIEW图形化编程软件为开发平台,研制了一套基于虚拟仪器技术的弧焊电源动特性测试实验系统。系统传感器采用测量回路与焊接主回路高度绝缘的闭环(补偿)式霍尔传感器,系统软件则采用模块化设计,分为数据采集、波形回放、数据分析和数据库4个模块,数据分析模块以LabVIEW和C语言混合编程的方法从焊接电流与电压波形中提取电源动特性指标。结果表明,系统便携性好、操作简单、使用方便,且在强电磁干扰的焊接场所具有良好的抗干扰能力,能准确地获取包括短路频率、平均短路时间、平均燃弧时间等20余个弧焊电源动特性评价指标。 相似文献
9.
Laboratory tests were conducted to study the effects of curing time, cement ratio and seawater pressure on cement soil deterioration formed at simulative marine soft clay sites. Deterioration depth was determined on the basis of characteristics of penetration resistance and penetration depth curves, and the deterioration depth of cement soil with the cement ratio of 7%, reached 31.8 mm after 720 d. Results of research indicated that deterioration extended quickly under seawater environment and the deterioration depth increased with the prolonging curing time. In addition, the water pressure could speed up deterioration. With the increase of cement content, the strength of cement soil increased obviously. At the same time, the deterioration depth decreased significantly. The concentration of calcium ion in the cement stabilized soil increased with the increase of depth, while that of magnesium ion gradually decreased. The variations were consistent with energy dispersive spectrometer(EDS)analysis results, and the calcium concentration with depth was in a good consistency with strength distribution at long term. The results showed that the deterioration became more serious with the curing time, and it was related to calcium leaching. 相似文献
10.
高险峰 《福建工程学院学报》2021,(4):342-348
通过对比试验研究了直流、交流方波波形参数(频率、平衡和电压偏移)对埋弧焊焊接效率的影响。结果表明,熔深随着频率的增大而减小,随着平衡和电压偏移的增大而增大?熔敷效率随着平衡和电压偏移的增大而减小。进一步试验证明:直流、交流并用有利于提高焊接生产效率。该研究成果为实际工业应用中埋弧焊成形质量提供了理论依据。 相似文献
11.
弧焊机器人的主要工艺问题之一是需要保证零件焊接的一致性,当焊缝接头位置因工件加工、夹具装配以及热应力变形等因素发生变化时,需借助传感器实时准确引导机器人来确定焊缝位置.激光视觉传感赋予机器人“看”的功能,大大促进了焊接自动化程度.为此,以Panasonic-TA1400六自由度弧焊机器人为试验平台,针对V型坡口MAG焊焊缝视觉传感实时图像处理技术进行了研究.采用领域平均滤波和小波降噪相结合的方法,有效地滤除了焊接背景噪声.采用小波边缘检测算法获取了激光光带边缘.对焊缝图像处理的关键技术——中心线抽取和特征点检测提出了逐行搜索求平均值和模板匹配法等切实可行的算法.试验表明,该图像处理流程效果良好,能够满足后续跟踪系统实时性要求. 相似文献
12.
介绍了一种用脉冲激光焊代替电阻点焊焊接电子膨胀阀的套筒与止动器,并对可能的激光焊工艺做了实验,指出一圈焊接是保证芯轴焊后不脱落的有效焊接工艺,能满足产品焊后不变形以及不脱落技术要求。 相似文献
13.
甄任贺 《广东职业技术师范学院学报》2014,(7):67-70
针于激光焊接所要求的紧密焊缝,构建以磁光传感器为核心的焊缝检测装置,该装置能检测出反映焊缝特征的磁光图像.通过分析磁光图像的特点,确定磁光图像中过渡带的中心为焊缝中心.最后,通过中值滤波,获得比较清晰的磁光图像,并把该图像进行灰度化处理,获得沿焊缝两侧的灰度变化图,通过分析灰度变化图,能获得焊缝的测量中心,这为利用磁光图像进行微焊缝跟踪的激光焊接确定了可能性. 相似文献
14.
朱逸韬黄卫东 《福建工程学院学报》2020,(6):570-575
设计了以激光功率、扫描速度、扫描间距、铺粉厚度为因素的正交实验,研究了SLM 成型18Ni-300 模具钢粉末过程中各个工艺参数对成型件致密度的影响规律,并进行了工艺参数优化。实验表明,在选定范围内,成型件致密度随激光功率的增加先增大后减小?随扫描速度的增加持续减小?随扫描间距的增加先增加后减小?随铺粉厚度的增加持续减小。最优工艺参数组为激光功率260 W、扫描速度500 mm/ s、扫描间距0.11 mm、铺粉厚度0.02 mm 时,成型件致密度99.99%,为所有实验中的最优值。 相似文献
15.
为实现激光焊接复杂焊缝的精确跟踪,利用视觉传感器,构建了拼接焊缝的测量系统,给出了测量计算焊缝中心线、宽度及曲面法矢信息的方法,给出了测量坐标系到摄像机坐标系的变换关系,规划了焊枪行走路径。并且进行了复杂焊缝的跟踪实验。实验表明,研究的基于视觉测量激光焊接复杂焊缝跟踪控制系统,能够满足三维激光焊接的跟踪控制要求。 相似文献
16.
In 2010,the first offshore wind turbine with integrated installation was established in Qidong sea area of Jiangsu Province,China,which led to the implementation phase of one-step-installation technique based on the design and construction of large-scale bucket-top-bearing (LSBTB) bucket foundation.The critical technique of LSBTB bucket foundation included self-floating towing,penetration with adjustment of horizontal levelness,removability and one-step-installation.The process of one-step-installation included the prefabrication of LSBTB bucket foundation in onshore construction base,installation and debugging of wind power,overall water transportation of foundation and wind power system,and installation of foundation and offshore wind turbine on the appointed sea area.The cost of one-step-installation technique was about 5 000 Yuan/kW,which was 30%-50% lower than that of the existing technique.The prefabrication of LSBTB bucket foundation took about two months.During the one-step-installation process,the installation and debugging of wind power and overall water transportation need about one to two days in sea area within 35 m depth.After the proposed technique is industrialized,the cost will be further reduced,and the installation capacity is expected to be up to 500 wind turbines per year. 相似文献
17.
The characteristics of microstructure, mechanical property and corrosion behavior of Cr26Mo3.5 super stainless steel joints by pulse tungsten inert gas(P-TIG)welding and laser welding were investigated. The results indicate that the widths of the center equiaxed grain zone(EGZ)and the columnar grain zone(CGZ)increase with the increase of heat input in both welding processes. The precipitates of Nb and Ti carbides and nitrides are formed in the weld metal(WM)and the heat affected zone(HAZ). The joints by laser welding show better tensile and corrosion resistance properties than those by P-TIG welding due to the heat concentration and lower heat input. The tensile strength and elongation increase with the decrease of heat input, and the fracture mode of the joints turns into ductile-brittle mixed fracture from ductile fracture when the welding method turns into P-TIG welding from laser welding. Moreover, the corrosion resistance of all joints declines slightly with the increase of heat input. Hence, laser welding is more suitable for welding Cr26Mo3.5 super stainless steel in engineering applications. 相似文献
18.
利用紫外激光对硅材料进行加工时需要估算硅材料表面剥离深度、温度分布与入射光功率密度的关系。激光与硅材料相互作用涉及多种复杂的物理现象，直接利用现有理论进行计算，确定相应的温度分布和剥离深度十分困难。文章探讨了在不同功率密度范围内，根据激光与物质相互作用主要形式的不同，建立相应的估算方法。实践证明，在一定功率密度范围内，估算值较好地符合了实验测定数据。 相似文献
19.
杨硕 《河北能源职业技术学院学报》2011,1(1):82-83
高职焊接专业的学生应具备较高的焊接实践能力,焊接实训是提高学生焊接技能的重要手段和途径.激发学生兴趣、明确实训目标、创新教学方法与教学手段、提高焊接实训效果是本文论述的重点内容,通过对焊接实训过程中存在问题的分析与探讨,提出了针对性的解决措施. 相似文献
20.
介绍了武钢首批试制的高强度核电用钢厚板手工电弧焊性能研究,按照第三代核电技术(AP1000)用钢提出的焊接技术条件,对36mm和48mm两种规格的核电用厚钢板进行了手工焊焊接性能试验,研究结果表明:采用E9018-G-H4R核电专用焊条匹配WHD585E钢厚板所得焊接接头综合力学性能优良,能满足第三代核电用钢提出的焊接技术条件。 相似文献