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The hole-making process in stack materials consisting of carbon fiber reinforced plastics(CFRP) and Ti-6Al-4V remains a critical challenge. In this paper, an experimental study on the helical milling of CFRP/Ti-6Al-4V stacks was conducted by using two different machining strategies. Helical milling strategyⅠ machines both materials with identical machining parameters, while machining strategyⅡ uses two sets of machining parameters to machine each material. Helical milling performance was evaluated by the following indicators: tool life, cutting forces, hole quality(including diameter deviation, roundness, roughness, and hole edge quality). The results demonstrate that helical milling strategy Ⅱ outperformed strategy Ⅰ, leading to longer tool life(up to 48 holes), smaller cutting forces and better hole quality with higher geometric accuracy and smoother surface finish(Ra≤ 0.58 μm for Ti-6Al-4V and Ra ≤ 0.81 μm for CFRP), eliminating the need for reaming or de-burring. 相似文献
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The mathematical modeling for evaluation of the sphericity error is proposed with minimum radial separation center. To obtain the minimum sphericity error from the form data, a geometric approximation technique was devised. The technique regarded the least square sphere center as the initial center of the concentric spheres containing all measurement points, and then the center was moved gradually to reduce the radial separation till the minimum radial separation center was got where the constructed concentric spheres conformed to the minimum zone condition. The method was modeled firstly, then the geometric approximation process was analyzed, and finally,the software for data processing was programmed. As evaluation example, five steel balls were measured and the measurement data were processed with the developed program. The average iteration times of the approximation technique is 4.2, and on average the obtained sphericity error is 0. 529μm smaller than the least square solution,with accuracy increased by 7. 696%. 相似文献
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Plunge milling,also calledZ-axis milling,is one ofthe most effective machining methods in high speed metalremoval machining.Asfor curvedsurface of difficult-to-ma-chine material ,slot-cut working and machining withlongercutter of suspendinglength,the mach… 相似文献
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