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Mathematical Model and Simulation of Cutting Force in Plunge Milling Process
作者姓名:秦旭达  赵剑波  刘焕领  张剑刚  赵伟  田颖  TOM  O  Muller  NI  Wangyang  LIU  Yixiong
作者单位:School of Mechanical Engineering Tianjin University,School of Mechanical Engineering Tianjin University,School of Mechanical Engineering Tianjin University,School of Mechanical Engineering Tianjin University,School of Mechanical Engineering Tianjin University,School of Mechanical Engineering Tianjin University,Kennametal Inc. Latrobe,Kennametal Inc. Latrobe,Kennametal Inc. Latrobe,Tianjin 300072 China,Tianjin 300072 China,Tianjin 300072 China,Tianjin 300072 China,Tianjin 300072 China,Tianjin 300072 China,PA 15650 USA,PA 15650 USA,PA 15650 USA
基金项目:Kennametal(USA)-天津大学校科研和教改项目
摘    要:Plunge milling,also calledZ-axis milling,is one ofthe most effective machining methods in high speed metalremoval machining.Asfor curvedsurface of difficult-to-ma-chine material ,slot-cut working and machining withlongercutter of suspendinglength,the mach…

关 键 词:数学模型  切割能力  铝矿  技术性能
修稿时间:2007-03-16

Mathematical Model and Simulation of Cutting Force in Plunge Milling Process
QIN Xuda,ZHAO Jianbo,LIU Huanling,ZHANG Jiangang,ZHAO Wei,TIAN Ying,TOM O Muller,NI Wangyang,LIU Yixiong.Mathematical Model and Simulation of Cutting Force in Plunge Milling Process[J].Transactions of Tianjin University,2007,13(4):303-307.
Authors:QIN Xuda  ZHAO Jianbo  LIU Huanling  ZHANG Jiangang  ZHAO Wei  TIAN Ying  TOM O Muller  NI Wangyang  LIU Yixiong
Institution:1. School of Mechanical Engineering, Tianjin University, Tianjin 300072, China
2. Kennametal Inc. Latrobe, PA 15650, USA
Abstract:Plunge milling is a high-speed machining way and the cutter is fed in the direction of the Z axis, which is used to remove excess material rapidly in roughing operations. In this paper, the orthogonal cutting theory was used to study the plunge milling of LY12 alloy. A mathematic model for cutting force in plunge milling was established, and the milling process was simulated by using Matlab. It is found that the single tooth cutting experimental result is unstable because of unsymmetrical single tooth in the milling process, which leads to the difference between the simulation and experimental results. The trend of multiple teeth cutting experimental result is similar to that of the simulation result; however, the peak values in the experimental result are different, which is caused by the error of cutter's position, and the error of peak value is less than 10%.
Keywords:plunge milling  cutting force  aluminium alloys  simulation
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