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1.
Thermal fatigue checking is general failure of hot work die steels,which is relative with the structures and properties of the steels and the stress alternated during the employment.The Uddeholm test method on thermal fatigue is used to compare the behaviors of different samples,which are treated with plasma nitriding 、plasma sulfur-carbon-nitriding、boronizing or not treated.The results show that the nitriding improves the thermal fatigue property of the tool steel,while the plasma sulfur-carbon-nitriding and the boronizing impair the property.The mechanisms are induced as follows .By increasing the hardness and changing the stress distribution in the surface layer,surface treatment can decrease the plastic deformation and the temsile stress during the cycling.Therefore,the generation and growth of the cracks are restrained.On the other hand,as results of surface treating,in the surface layer the toughness declines and the expanding coefficient ascendes;the latter change caused the strengthening of the tensile and compressive stress during the cycling.Thus the resistance to thermal fatigue is weakened.Whether or not the surface treatment is favor to thermal fatigue of tool steels relies on which factor is dominant.  相似文献   

2.
1 Introduction  4Cr5MoSiV1steel (AISIH13or 84 0 7)isoneofthemostpopularhotworkingdiesteels .Asamajoralu minumcastingdiematerial,ithastoendurethermalandmechanicalimpactofmoltenaluminumatelevatedtemperature ,whichresultsinfailures ,suchas ,heatchecking ,corrosionors…  相似文献   

3.
Studies of synergetic irradiation effects and liquid lead-bismuth eutectic (LBE) corrosion/embrittlement effects on ferritic/martensitic (F/M) steels are of great importance for developing high power spallation neutron targets (〉1 MW) such as the European Spallation Source (ESS) and Accelerator Driven System (ADS) facilities that can be used for transmuting long-lifetime radioactive wastes. Liquid LBE (45Pb-55Bi, in terms of mass fraction) has been selected as the candidate target material in high power spallation neutron targets due to its favourable thermal, physical & chemical properties, and to its high spallation neutron yield. 9Cr F/M steels such as T91 (9CrlMoVNb, in terms of mass fraction) have been chosen as the structural material for the targets due to their good mechanical properties and good resistance to irradiation induced swelling in fission neutron irradiation environments. For developing high power spallation neutron targets, behaviors of F/M steels in spallation neutron target irradiation environments and LBE corrosion/embrittlement effects have been extensively studied. However, many open questions have not been answered. The aim of this paper is to describe the present research situation on this topic. The obtained experimental data about LBE embrittlement effects on F/M steels is summarized and the influence of different parameters involved is analyzed to understand the influence effect on LBE embrittlement effect of F/M s.  相似文献   

4.
分析模具凹模坯料用冷冲压制造型腔时开裂的原因,进行了几种3Cr2W8V模具钢球热处理软化工艺试验,观察了组织,测定了力学性能,获得实际生产中可行的3Cr2W8V模具钢球化退火工艺.  相似文献   

5.
In this paper, based on the principle of heat transfer and thermal elastic-plastic theory, the heat treatment process optimization scheme for face gears is proposed according to the structural characteristics of the face gear and material properties of 12Cr2Ni4 steel. To simulate the effect of carburizing and quenching process on tooth deformation and residual stress distribution, a heat treatment analysis model of face gears is established, and the microstructure, stress and deformation of face gear teeth changing with time are analyzed. The simulation results show that face gear tooth hardness increases, tooth surface residual compressive stress increases and tooth deformation decreases after heat treatment process optimization. It is beneficial to improving the fatigue strength and performance of face gears.  相似文献   

6.
Fe-Cr-Ni heat resistant steels with different contents of Al and Si were cast in intermediate frequency induction furnace with non-oxidation method. With oxidation weight gain method, the oxidation resistance of test alloys was examined at 1 200℃ for 500 h. The effects of Al and Si on oxidation resistance were studied through analyses of X-ray diffraction (XRD) and scanning electron microscope (SEM). It is shown that the composition of oxide scales is a decisive factor for the oxidation resistance of heat resistant steels. The compounded scale composed of Cr2O3, ar-Al2O3, SiO2 and Fe(Ni)Cr2O4, with flat and compact structure, fine and even grains, exhibits complete oxidation resistance at 1 200℃ Its oxidation weight gain rate is only 0.081 g/(m2·h). By the criterion of standard Gibbs formation free energy, a model of nucleation and growth of the compounded scale was established. The formation of the compounded scale was the result of the competition of being oxidated and reduction among Al, Si, and the matrix metal elements of Fe, Cr and Ni. The protection of the compounded scale was analyzed from the perspectives of electrical conductivity and strength properties.  相似文献   

7.
AISI H13 hot work tool steel is widely used for hotforging, hot-extrusion and die-casting because of itshigh temperature strength , i mpact toughness , heatchecking resistance and wear resistance ,etc. Thethermallyinduced surface damage ,i.e.,thermal fa-tigue ,is believed to be controlled by the magnitude ofthe i mposed cyclic strain. The thermal fatigue on thesurface of hot working die , whichis responsible to theinitiation of the cracks ,is reported to result in morethan 80 %of the failure …  相似文献   

8.
通过超音速火焰喷涂工艺在Cr12模具钢表面上喷涂制备了WC-x Co-3Cr(x=8,10,12,14)涂层,并采用金相显微镜、扫描电镜、显微硬度仪和摩擦磨损试验机表征分析涂层的微观结构、显微硬度、耐磨损性能和耐腐蚀性,考察了不同Co含量对涂层组织和性能的影响。结果表明,Cr12模具钢超音速火焰喷涂后表面的耐磨损性能比喷涂前的基体耐磨损性能有较大的提高;表面硬度在不同程度上都得到提高,界面结合良好,其中WC-10Co-3Cr涂层的组织致密性最好、显微硬度最高、耐磨损及耐腐蚀性能最好。  相似文献   

9.
本文研究了40Cr、45两种中碳结构钢没有镀铬、镀厚层铬气体渗氮对比实验,测量试样处理后的硬度和扩散层深度,分析了试样的金相组织。实验表明,在满足实际氮势rNH3>rNH3-Cr2N,rNH3>rNH3-CrN的条件下,镀铬层中生成了CrN、Cr2N,生成CrN、Cr2N后对零件的抗腐蚀性、耐磨性、硬度等性能有很大提高。  相似文献   

10.
采用金相观察、冲击、拉伸和硬度测试的方法。研究了二次回火温度对0Cr13Ni5Mo钢显微组织和力学性能的影响。结果表明,不同温度二次回火后。组织以较细的板条状回火马氏体为主;随着二次回火温度的升高,材料的冲击韧性呈上升趋势,强度及硬度近似直线降低。  相似文献   

11.
文章主要介绍了双辊铸轧W9Mo3Cr4V高速钢薄带的退火实验。通过实验的研究找出了铸轧高速钢薄带合理的退火工艺制度。  相似文献   

12.
Surface engineering has been emerging as one of the most promising technologies to improve the tribological properties of biomaterials with a view to extending the life span of medical implants. For example, some novel surface engineering techniques including ion implantation of ultra-high molecular weight polyethylene (UHMWPE) and thermal oxidation (TO) treatment of titanium alloy have been developed. However, the full potential of improving the wear resistance of orthopaedic implants based on the UHMWPE/ Ti6A14V system will not be realized until the tribological performance of this surface engineered tribo-system is fully characterized and the acting wear mechanisms are well understood. In this paper, a pin-on-disc tribometer was employed to evaluate the tribological response of the following three tribo-systems: (1) untreated UHMWPE/untreated Ti6A14V. (2) untreated UHMWPE/TO-treated Ti6A14V and (3) ion implanted UHMWPE/TO treated Ti6A14V under water lubricated conditions. Experimental results show that the tribological properties of UHMWPE can be significantly increased by surface enghmering its surface and/or the counterface. Tiffs can be attributed to the hardened surface of UHMWPE via molecular structure modification induced by ion bean bombardment coupled with the surface oxide layer on Ti6A14V formed during TO treatment, which has favorable tribological compatibility with UHMWPE.  相似文献   

13.
LZ50车轴钢疲劳裂纹扩展试验研究   总被引:1,自引:0,他引:1  
完成了连铸和模铸LZ50车轴钢疲劳裂纹扩展试验,得到了两类LZ50车轴钢的疲劳裂纹扩展曲线。采用Paris公式和另一种全范围表达式研究了两种铸造工艺下LZ50车轴钢的疲劳裂纹扩展规律。研究结果表明:Paris公式仅能描述LZ50车轴钢疲劳裂纹稳定扩展阶段的规律;全范围表达式对LZ50车轴钢的全范围疲劳裂纹扩展规律描述较好,且得到的疲劳裂纹扩展门槛值与试验曲线得到的门槛值接近,相对误差小于3%;连铸LZ50车轴钢的疲劳裂纹扩展速率门槛值低于模铸LZ50车轴钢,其疲劳裂纹扩展性能不如模铸LZ50车轴钢。  相似文献   

14.
30Cr4SiMoRe钢经超饱和渗碳淬火+低温回火处理后,用SEM扫描电镜观察发现:渗碳层组织由马氏体、残余奥氏体和超细碳化物构成;剥层分析实验表明:表面渗层含碳量高达1.9%;X射线衍射分析确定其碳化物主要为(Fe,Cr)7C3和Mo2C;且超饱和渗碳层的表面硬度达HV0.1057。  相似文献   

15.
针对火电厂常用高温高压螺栓材料25Cr2Mo1V钢常因松弛失效导致脆性断裂事故这一现象,从损伤力学观点出发,结合无损探伤理论,提出用超声波与声发射特性评估火电厂高温高压汽缸连接螺栓松弛损伤失效方法,并使所测损伤参变量实现量化。  相似文献   

16.
分别采用常规碳和低碳的成分设计开发出了屈服强度500 MPa级的特厚调质钢板,对比分析了其组织和性能的差异,结果表明:采用常规成分设计时,调质处理后获得回火索氏体,具有高的强韧性匹配,因此更适合高强度、大厚度产品的生产;采用低碳贝氏体的成分设计时,经较低温度回火能获得较高的低温韧性,但力学性能的热稳定性较差,因此更适用于较低强度级别的特厚板或薄规格的高强板的生产。  相似文献   

17.
Cold-stretched pressure vessels from austenitic stainless steels(ASS) are widely used for storage and transportation of liquefied gases,and have such advantages as thin wall and light weight.Fatigue is an important concern in these pressure vessels,which are subjected to alternative loads.Even though several codes and standards have guidelines on these pressure vessels,there are no relevant design methods on fatigue failure.To understand the fatigue properties of ASS 1.4301(equivalents include UNS S30400 and AISI 304) in solution-annealed(SA) and cold-stretched conditions(9% strain level) and the response of fatigue properties to cold stretching(CS),low-cycle fatigue(LCF) tests were performed at room temperature,with total strain amplitudes ranging from -.4% to -.8%.Martensite transformations were measured during the tests.Comparisons on cyclic stress response,cyclic stress-strain behavior,and fatigue life were carried out between SA and CS materials.Results show that CS reduces the initial hardening stage,but prolongs the softening period in the cyclic stress response.Martensite transformation helps form a stable regime and subsequent secondary hardening.The stresses of monotonic and cyclic stress-strain curves are improved by CS,which leads to a lower plastic strain and a much higher elastic strain.The fatigue resistance of the CS material is better than that of the SA material,which is approximately 1?03 to 2?04 cycles.The S-N curve of the ASME standard for ASS is compared with the fatigue data and is justified to be suitable for the fatigue design of cold-stretched pressure vessels.However,considering the CS material has a better fatigue resistance,the S-N curve will be more conservative.The present study would be helpful in making full use of the advantages of CS to develop a new S-N curve for fatigue design of cold-stretched pressure vessels.  相似文献   

18.
报导了大孔型交联的聚乙烯苄四乙烯五胺树脂对Cr(V1)的吸附、洗脱条件,吸附速率常数及活化能、反应热力学函数、Freundlich常数等,并讨论了吸附机理.该树脂对微量(Cr(V1)的富集、回收或除去均有较好的效果.  相似文献   

19.
钼、钨化学性质相似、在表面活性剂CTMAB的存在下,钼、钨与磺酸基光酮(SPF)生成灵敏度很高的三元配合物,本文对反应的条件和0——4阶导数光谱进行了系统的研究,并应用“组合导数分光光度法”同时测定合金钢中钼、钨的含量。  相似文献   

20.
The characteristics of microstructure, mechanical property and corrosion behavior of Cr26Mo3.5 super stainless steel joints by pulse tungsten inert gas(P-TIG)welding and laser welding were investigated. The results indicate that the widths of the center equiaxed grain zone(EGZ)and the columnar grain zone(CGZ)increase with the increase of heat input in both welding processes. The precipitates of Nb and Ti carbides and nitrides are formed in the weld metal(WM)and the heat affected zone(HAZ). The joints by laser welding show better tensile and corrosion resistance properties than those by P-TIG welding due to the heat concentration and lower heat input. The tensile strength and elongation increase with the decrease of heat input, and the fracture mode of the joints turns into ductile-brittle mixed fracture from ductile fracture when the welding method turns into P-TIG welding from laser welding. Moreover, the corrosion resistance of all joints declines slightly with the increase of heat input. Hence, laser welding is more suitable for welding Cr26Mo3.5 super stainless steel in engineering applications.  相似文献   

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